Surge Tank to Pipe Hose
REMOVAL1. Drain cooling system.
2. Remove heater return pipe from hold down clamps.
3. Remove heater return pipe-to-thermostat housing clamp and hose.
4. Remove clamp and hose from coolant surge tank.
5. Lift pipe and use hacksaw to cut crimp ring on coolant bottle hose.
CAUTION: Cut only deep enough to separate crimp ring. Take care not to cut pipe.
NOTE: When cutting crimp ring, cut at 30 degree angle to centerline of hose.
6. Use a flat head screwdriver to separate ring from hose.
7. Remove hose and ring from pipe.
INSTALLATION
1. Install new clamp on hose.
2. Install hose on pipe. Position clamp at 3 o'clock.
3. Install hose and clamp on coolant bottle. Position clamp at 1 o'clock.
4. Install thermostat housing hose and clamp on heater return pipe. Position clamp tangs at 1 o'clock.
5. Install pipe on hold down clamps.
6. Fill cooling system and leak test.