Operation CHARM: Car repair manuals for everyone.

Air Ducts and Outlets Mode Valve and Temperature Door















REMOVAL
1. Disable the Supplemental Inflatable Restraint (SIR) system. Refer to Disabling the SIR System in Service Precautions.
2. Remove HVAC module. Refer to Air Flow Control Box - A/C / Service and Repair / HVAC Module for procedure.
3. Remove screws and remove heater core cover.
4. Remove screws and carefully slide mode valve assembly to the right past the HVAC module and remove.
5. Release temperature cable hold down clip by carefully lifting up on plastic tab, while pushing down on cable housing.
6. Slide cable off temperature door hook.
7. Pull temperature door out of left pivot and remove.
















INSTALLATION
1. Slide temperature door into right pivot and snap left side into place.
2. Rotate temperature valve in both directions to make sure seal is making contact.
3. Install temperature cable over temperature door hook.
4. Install temperature cable hold down clip over temperature cable holder.
5. Install mode valve assembly and screws.

IMPORTANT: To properly seat mode valve assembly, valve must be will the center air position.

CAUTION: Make sure all tongue and groove parts fit properly before tightening screws to avoid case damage.

6. Install heater core cover and screws on HVAC module.
Torque: 1.7 N.m (15 in-lbs)

7. Install HVAC module. Refer to Air Flow Control Box - A/C / Service and Repair / HVAC Module for procedure.
8. Enable the SIR system. Refer to Enabling the SIR System in Service Precautions.