Installation

1. Install 5th driven gear (if removed).

IMPORTANT: If the 5th driven gear is press fit on the input shaft:
a. Place the 5th driven gear on the output shaft engaging the splines.
b. Thread the 5th driven gear installer, SA9211T-1 onto the output shaft until it is snug. (5th/Reverse hub shown, 5th driven gear similar.)
c. Tighten the nut on the forcing screw until the 5th driven gear has been seated.

Before installing the 5th driven gear installer SA9211T-1, make sure that the nut is backed off all the way on the forcing screw.

2. Install the 5th gear thrust washer (if removed).
3. Install the 5th gear bearing race (if removed).
4. Install the 5th gear bearing.
5. Install the 5th gear.
6. Install the 5th gear synchronizer blocker ring to 5th gear.
7. Install the 5th gear synchronizer spring to 5th blocker ring.





8. Install the 5th/Reverse hub onto the input shaft.

IMPORTANT: Be sure tabs on blocker ring are aligned with slots on hub. (3rd/4th synchronizer shown, 5th/Reverse synchronizer similar.) If the 5th/Reverse hub is press fit on the input shaft:
a. Place the 5th/Reverse hub on the input shaft engaging the splines.
b. Thread the 5th driven gear installer, SA9211T-1 onto the input shaft until it is snug.
c. Tighten the nut on the forcing screw until the 5th/Reverse hub has been seated.

Before installing the 5th driven gear installer SA9211T-1, make sure that the nut is backed off all the way on the forcing screw.

9. Slide the 5th/Reverse fork over the 5th/Reverse synchronizer sleeve and install the sleeve onto the hub and fork onto the shift fork shaft at the same time.

IMPORTANT: Be sure to align the mark on the sleeve to the mark on the hub indicated by the arrows (3/4 synchronizer shown, 5th/Reverse synchronizer similar).





10. Install the synchronizer spring to the reverse blocker ring and install the assembly to the 5th/Reverse sleeve.





11. Install the reverse cone and thrust washer.
12. Lock the transaxle in two gears by shifting into 1st gear, and moving the 5th/Reverse shift fork into 5th gear at the same time.

IMPORTANT: Make sure that the threads on the input and output shaft are clean and free of dirt and oil. A wire brush may be used to clean threads.

13. Install a new input shaft nut and torque.

Torque: 150 Nm (111 ft. lbs.)

14. If removed, install a new output shaft nut and torque.

Torque: 150 Nm (111 ft. lbs.)

15. Unlock the transaxle by moving the 5th/Reverse shift fork into the neutral position.

IMPORTANT: Always use new retainer clips.

16. Install the 5th/Reverse fork retainer clip.
17. Install the rear cover and wheel. Refer to the "Rear Cover Installation" procedures.