Brake Pedal Assy: Service and Repair

REMOVAL





1. Remove left lower I/P closeout panel (hush panel).





2. Remove lower HVAC duct push pin and remove duct.





3. Disconnect brake booster push rod from pedal.





4. Disconnect stoplamp switch and cruise brake switch electrical connection, if equipped.





5. Remove stoplamp switch and cruise brake switch, if equipped. Rotate 180 degrees then pull out.





6. Remove accelerator pedal assembly fasteners and move pedal out of the way (L81 shows).





7. Remove intermediate shaft to steering column bolt and push intermediate shaft aside.





8. Remove pedal bracket to I/P beam fasteners.

IMPORTANT: Be sure to support or tic up the master cylinder/booster assembly.





9. Remove pedal bracket fasteners located under hood around brake booster.

IMPORTANT: The brake pedal cannot be separated from the bracket assembly. The assembly must be serviced as a unit.

10. Remove pedal bracket assembly with pedal.

INSTALLATION
1. Position pedal assembly into vehicle.
2. Position brake booster onto studs and tighten nuts.
Torque: 18 Nm (13 ft. lbs.)





3. Install pedal bracket-to-I/P support beam nuts and tighten.
Torque: 20 Nm (15 ft. lbs.)

IMPORTANT: Use Loctite(R) 242 Threadlocker (or equivalent) on thread of pinch bolt.





4. Install intermediate shaft and pinch bolt.
Torque: 30 Nm (22 ft. lbs.)





5. Install accelerator pedal.
Torque: 10 Nm (89 inch lbs.)





6. Connect brake booster push rod to pedal.





7. Install HVAC duct and push pin.





8. Install stoplamp switch, and cruise brake switch if equipped.





9. Connect stoplamp and cruise brake switch electrical connector if equipped.





10. Install left lower I/P closeout panel (hush panel) and push pins.