Operation CHARM: Car repair manuals for everyone.

Engine Block Assemble

ENGINE BLOCK ASSEMBLE (UNIT REPAIR)

INSTALLATION





1. Apply gasket paste Loctite- PST565 (or equivalent) to plug.
2. Install drain plug in water pump.
3. Install coolant jacket plugs.
Torque:
Cylinder Head Oil Gallery Plug: 35 Nm (26 ft. lbs.)
4. Apply gasket paste Loctite PST565 (or equivalent) to rear oil passage plugs.
5. Install rear oil passage plugs.
Torque:
Oil (gallery Plug (Rear): 60 Nm (44 ft. lbs.)
6. Apply gasket paste Loctite- PST565 (or equivalent) to oil passage plug.
7. Install oil passage plugs.
Torque:
Oil Gallery Plug: 35 Nm (26 ft. lbs.)





8. Install crankshaft position sensor and bolt.
Torque:
Crankshaft Position Sensor Bolt: 10 Nm (89 inch lbs.)





9. Install oil pressure switch.
Torque:
Oil Pressure Switch: 10 Nm (89 inch lbs.)





10. Install knock sensor and bolt.
Torque:
Knock Sensor Bolt: 25 Nm (18 ft. lbs.)