Compressor HVAC: Service and Repair
COMPRESSORREMOVAL
1. Disconnect negative battery cable
IMPORTANT: Verifying the purity of the refrigerant with a purity identifier before recovery is recommended.
2. Recover refrigerant using an approved refrigerant recovery system. Measure the amount of oil lost during recovery and record.
CAUTION: DO NOT REMOVE HOSES OR LINES BEFORE SYSTEM IS FULLY DISCHARGED.
NOTE: When servicing the compressor; keep dirt and foreign material from getting on or into the compressor parts and system. Clean tools and clean work area are important for proper service. The compressor should be cleaned before any on car repairs, or before removal of the compressor. The parts must be kept clean at all times and any parts to be assembled should be cleaned with a non-petroleum based solvent and dried with air. Use only lint free cloths to wipe parts. Do not allow solvent to enter compressor or hoses.
3. Remove suction pipe to compressor bolt.
4. Remove suction pipe and seal washer from compressor.
5. Install cap on suction pipe to prevent oil spillage and moisture entry.
6. Install plugs into compressor suction and discharge port to prevent loss of oil during removal.
CAUTION: MAKE SURE VEHICLE IS PROPERLY SUPPORTED AND SQUARELY POSITIONED. TO HELP AVOID PERSONAL INJURY WHEN A VEHICLE IS ON A HOIST, PROVIDE ADDITIONAL SUPPORT FOR THE VEHICLE ON THE OPPOSITE END FROM WHICH COMPONENTS ARE BEING REMOVED.
7. Raise vehicle.
8. Remove lower cradle splash shield to cradle and wheelhouse fasteners and remove splash shield.
9. Remove discharge line to compressor bolt.
10. Remove discharge line and seal washer from compressor.
11. Install cap on discharge line to prevent oil spillage and moisture entry.
12. Using a 3/8 in. ratchet, rotate belt tensioner counter clockwise and remove belt from compressor pulley.
13. Disconnect compressor clutch electrical connector.
14. Remove compressor-to-engine bolts and remove compressor.
INSTALLATION
NOTE: Compressor oil must be balanced before installation. Failure to balance compressor oil may result in reduced A/C performance and higher system pressure.
Refer to "Balancing Compressor Oil". Service and Repair
1. Install caps on compressor suction and discharge ports to prevent oil spillage during installation.
2. Install compressor to engine block.
3. Hand start rear and bottom compressor to engine block bolts.
4. Install upper bolt through wiring harness bracket and hand start.
5. Torque all bolts.
Torque: 20 N.m (15 ft-lbs)
NOTE: Do not lubricate seal washers.
IMPORTANT: Always install new seal washers.
6. Remove cap from discharge line and install new seal washer.
7. Install discharge line to compressor and finger start bolt.
Torque: 40 N.m (30 ft-lbs)
8. Using a 3/8 in. ratchet, rotate belt tensioner counter clockwise and install belt on compressor pulley.
9. Connect compressor clutch electrical connector.
10. Install lower cradle splash shield by sliding shield (1) between wheelhouse liner (2) and wheelhouse (3). Install splash shield to wheelhouse and cradle fasteners.
Torque: 5 N.m (44 in-lbs)
NOTE: Do not lubricate seal washers.
IMPORTANT: Always install new seal washers.
11. Remove cap from suction pipe and install new seal washer.
12. Lower vehicle.
13. Install suction pipe to compressor and hand start bolt.
Torque: 40 N.m (30 ft-lbs)
14. Connect negative battery cable.
Torque: 17 N.m (151 ft-lbs)
15. Evacuate, charge, and leak check the A/C system.
16. Run A/C performance test.