Fuel Pump Cover

TOOLS REQUIRED
^ J-43827 Lock Ring Remover
^ J-44078 Fuel Clamp Pliers

REMOVAL




1. Remove fuel tank.

CAUTION: Whenever fuel line fittings are loosened or removed, wrap a shop cloth around the fitting and have an approved container available to collect any fuel.

NOTE: Clean all fuel pipe and hose connections and surrounding areas before disassembling to avoid possible contamination of the fuel system. Spray the fuel pump module cam-lock ring tang with penetrating oil prior to attempting removal.




2. Disconnect fuel lines from fuel pump module cover.

NOTE: To prevent retainer damage, do not attempt to remove the retainer with a 12 in. or shorter ratchet/breaker bar.

3. Use the lock ring service tool J43827 and remove the fuel pump module retaining ring. A 1/2 in. breaker bar (approximately 18 inches long) will easily loosen and remove the lock ring.




4. Remove fuel tank pressure sensor.
5. Disconnect fuel pump and fuel level sender electrical connectors from fuel pump module cover.







6. Remove fuel feed lines from bottom of the fuel pump cover using special tool J-44078.




7. Discard fuel pump to fuel tank seal.

INSTALLATION




1. Install new fuel pump pressure sensor.

Torque: 2 N.m (18 in-lbs)




2. Connect fuel feed lines to bottom of fuel pump cover using special tool J-44O78.




3. Connect fuel level sender and fuel pump electrical connectors to bottom of fuel pump cover.




4. Install new fuel pump to tank seal.

NOTE: To prevent retainer damage, do not attempt to remove the retainer with a 12 in. or shorter ratchet/breaker bar.




5. Use lock ring service tool J-43827 to install fuel pump cover lock ring. (The bumps on lock ring need to be facing away from tank.)




6. Connect fuel lines and wiring harness.
7. Install fuel tank.