Operation CHARM: Car repair manuals for everyone.

Procedure

1. Lower affected front window to full down position.





2. Using a small flat blade tool, start at top and pull on door handle grip to disengage grip from handle to expose door inner pull handle fastener.

3. Using a small flat blade tool, disengage power door lock switch (or cover on non-power door lock equipped vehicles) to expose door inner pull handle fastener.





4. On power door lock equipped vehicles, disconnect power door lock switch connector and remove switch.

5. On driver's side, using a small flat blade tool, disengage power mirror switch (or cover on non-power mirror equipped vehicles).

6. On driver's side of power mirror equipped vehicles, disconnect power mirror switch connector and remove switch.





7. Using a small flat blade tool, gently pry on tweeter speaker cover and remove to expose door inner pull handle fastener.





8. Pull gently on mirror patch to remove and expose door inner pull handle fastener.

9. Remove door inner pull handle fastener.

10. Pull door inner pull handle away from door trim panel, disconnect tweeter speaker connector.





11. Remove lower door trim panel fasteners.

12. On non-power window equipped vehicles, remove window crank handle.

13. Disengage door trim panel side retainers by grasping door panel along bottom and gently pulling out.

14. Lift upward on door trim panel to disengage panel from door structure at top of panel.

15. On vehicles equipped with illuminated front door trim panels, hold door trim panel away from door structure and disconnect wiring harness connector.





16. Remove door trim panel and place in a clean protected area.

17. Remove inner window run channel weatherstrip along rear edge (B-pillar area) of front door.

18. Use a flat blade tool along rear edge (B-pillar area) of front door to expose inside edges of weatherstrip.

19. Obtain Dupont KRYTOX(R) Lubricant (P/N GPL - 105), or equivalent.





20. Apply a 1 mm (0.04 in.) bead of lubricant along entire vertical length of weather strip (at location [A] as shown) between belt line and top of door.

21. Smooth out lubricant on weatherstrip using a small brush or cotton swab.

IMPORTANT:
If it is determined that the weatherstrip requires replacement, make sure to lubricate the new weatherstrip by following the above steps.

22. position and install inner window run channel weatherstrip.





23. Remove water deflector from upper corner of door structure far enough to allow access to rear most window regulator attachment bolts.





24. Loosen rear lower window regulator bolt at rear edge of door.

25. Adjust upward by 2 mm (5/64 in.) and tighten bolt.

Torque:
Lower Window Regulator Bolt: 10 Nm (89 in-lbs)

26. Cycle window to full up and full down positions several times to verify condition is eliminated. Repeat adjustment procedure if necessary.

27. Raise window to full up position.





28. Install water deflector. Ensure a tight and wrinkle free seal along all adhesive areas.





29. On vehicles equipped with illuminated front door trim panels, hold door trim panel away from door structure enough to connect wiring harness connector.

30. Align top door trim panel to door structure (front first, then rear) and push down to engage top attachment locations.

31. Apply pressure to door trim panel side to seat retainers and secure panel to door structure.

32. Install three lower door trim panel fasteners.

Torque:
Door Trim Panel Fasteners: 105 Nm (13 in-lbs)

33. On non-power window equipped vehicles, install window crank handle and fastener clip.

34. Connect tweeter speaker wiring harness connector.

35. If equipped with power pock or power mirrors, route wiring harness through door handle opening.

36. Tuck door handle under trim panel upper weatherstrip and install door handle fasteners.

Torque:
Door Handle Fasteners: 1.2 Nm (10 in-lbs)

37. Snap door handle grip into place.

38. Snap tweeter speaker cover into place.





Position mirror patch lower retainers behind door trim panel and snap mirror patch into place.





40. On power equipped vehicles, connect power lock switch and power mirror switch wiring harness connectors and snap switches into place. (On non-power equipped vehicles, snap covers into place.)

41. If equipped, check function of power door locks, power windows, and power mirrors.

42. Check function of front speakers to ensure proper operation.