Operation CHARM: Car repair manuals for everyone.

Replacing Engine Gaskets

REPLACING ENGINE GASKETS
GASKET REUSE AND APPLYING SEALANTS
- Do not reuse any gasket unless specified.
- Gaskets that can be reused will be identified in the service procedure.
- Do not apply sealant to any gasket or sealing surface unless called out in the service information.

SEPARATING COMPONENTS
- Use a rubber mallet to separate components.
- Bump the part sideways to loosen the components.
- Bumping should be done at bends or reinforced areas to prevent distortion of parts.

CLEANING GASKET SURFACES
- Remove all gasket and sealing material from the part using a wood or plastic gasket scraper make from aluminum surfaces.
- Care must be used to avoid gouging or scraping the sealing surfaces.
- Do not use any other method or technique to remove sealant or gasket material from a part.
- Do not use abrasive pads, sand paper, or power tools to clean the gasket surfaces.
- These methods of cleaning can cause damage to the component sealing surfaces.
- Abrasive pads also produce a fine grit that the oil filter cannot remove from the oil.
- This grit is abrasive and has been known to cause internal engine damage.