61. Intake Manifold Installation

INTAKE MANIFOLD INSTALLATION
(UNIT REPAIR)

INSTALLATION





1. Install intake manifold studs in cylinder head.
Torque:
Intake Manifold-to-Cylinder Head Studs: 6 Nm (60 inch lbs.)





2. Install a new intake manifold gasket onto intake manifold (if necessary).
3. Install intake manifold.
4. Install intake manifold bolts and nuts. Tighten by starting from center bolt and working outward.
Torque:
Intake Manifold to-Cylinder Head Bolts: 10 Nm (89 inch lbs.)
Torque:
Intake Manifold-to-Cylinder Head Nuts: 10 Nm (89 inch lbs.)





5. Install fuel rail assembly.
6. Install fuel rail stud.
Torque:
Fuel Rail Bracket Stud: 10 Nm (89 inch lbs.)





7. Install new throttle body studs if necessary.
Torque:
Throttle Body Studs-to-Cylinder Head: 6 Nm (60 inch lbs.)





8. Install throttle body, gasket may be reused if not damaged.
Torque:
Throttle Body Nuts: 10 Nm (89 inch lbs.)





9. Install pressure regulator vacuum harness.





10. Install knock sensor to engine block.
Torque:
Knock Sensor-to-Engine Block Bolt: 25 Nm (18 ft. lbs.)
11. Install knock sensor connector onto intake manifold.