Installation

INSTALLATION

IMPORTANT: The automatic and manual transaxle mount brackets are different. The following two steps show each.





1. Install transaxle mount bracket to transaxle. (Automatic)
Torque: Left Transaxle Mount Bracket-to-Transaxle Bolts (Automatic): 90 Nm (66 ft. lbs.)





2. Install transaxle mount bracket to transaxle. (Manual)
Torque: Left Transaxle Mount Bracket-to-Transaxle Bolts (Manual): 55 Nm (41 ft. lbs.)





3. On vehicles with automatic transaxle and L81 engines, connect power steering lines to transaxle mount bracket.
Torque: Power Steering Lines-to-Transaxle Mount Bracket: 10 Nm (89 inch lbs.)





4. Install transaxle mount into vehicle and install mount to body bolts.
Torque: Left Transaxle Mount-to-Body Bolts: 20 Nm (15 ft. lbs.)





5. Install transaxle mount to bracket bolts
Torque: Left Transaxle Mount-to-Transaxle Bracket Bolts: 55 Nm (41 ft. lbs.)
6. Remove engine support fixture.





7. Install battery tray.
Torque: Battery Tray Bolts: 15 Nm (11 ft. lbs.)
8. Install under hood fuse block.
9. Place fuse block case on battery tray.
10. Line the case up using locator tabs.
11. Install bolt in the bottom of the fuse block case to battery tray.
Torque: Fuse Block-to-Battery Tray bolts: 9 Nm (80 inch lbs.)





12. Route engine harness into the fuse block case. Push grommet until tabs catch (3).
13. Re-hinge fuse block-to-case (1).
14. Route I/P and forward lamp harnesses into fuse block case making sure tabs catch (3).





15. Connect connectors to fuse block.
1) Engine 68-Way
2) Forward Lamp 68-Way
3) I/P 68-Way





4) Forward Lamp 2-Way (White)
5) I/P 2-Way (Black)
6) I/P 2-Way (Green)
7) I/P 2-Way (Brown)





16. Close fuse block and latch (2).
17. Replace fuse block cover and latch (2).
18. Snap engine cooling hose back in place on the cover.
19. Hook up battery feed to fuse block.
Torque: Battery Feed-to-Fuse Block: 16 Nm (12 ft. lbs.)
20. Place battery feed cover over battery feed terminal.
21. Install battery into vehicle.
22. Install battery hold down.
Torque: Battery Hold Down: 20 Nm (15 ft. lbs.)
23. Install fan control module by sliding down onto bracket.
24. Connect positive and then negative battery cable.
Torque: Battery Cable-to-Battery: 17 Nm (13 ft. lbs.)