Power Seat - Driver's Side (6-Way) Inoperative
BULLETIN NO.: 00-T-30AISSUE DATE: September, 2000
CATEGORY TYPE: Body-06
CATEGORY: Seats
CORPORATION NO.: 00-08-50-004A
SUBJECT:
Driver's Side 6-Way Power Seat Inoperative and 20A Power Seat Fuse Open in Right Instrument Panel Fuse Block (RIPFB) (Repair Damaged Wires Within Seat Assembly)
Due to addition of the 2001 model year under Models Affected, this bulletin has been revised and supersedes bulletin 00-T-30, which should be discarded.
MODELS AFFECTED:
All 2000 - 2001 Saturn L-Series Sedans and Wagons equipped with 6-way power driver's seat (RPO AG1)
CONDITION:
Some customers may comment that the driver's side 6-way power seat functions are inoperative.
CAUSE:
This condition may be caused by chafing of the power seat harness within the seat assembly.
CORRECTION:
After all appropriate diagnostic steps have been followed, refer to the following procedure to identify and repair damaged wires.
PROCEDURE:
1. Disconnect negative battery cable.
2. Remove driver's side seat. (Refer to "Front Seat" removal procedure in the Seats section of the 2001 L-Series Body/Electrical Volume II Service Manual.)
3. Inspect the power seat wire harness where attached to the seat frame with metal edge clips. The clips may damage the wires leading to the recliner motor.
^ If no wire damage is present in this location proceed to step 4.
^ If wire damage is present refer to wire repair procedure in this bulletin.
4. Remove inner recliner cover fasteners and remove cover.
5. Inspect the following area for wire damage.
^ If wire damage is present refer to wire repair procedure in this bulletin.
^ If no wire damage is present proceed to step 6.
6. Remove seat back cover. (Refer to "Front Seat Back Frame/Pad/Cover" removal procedure in the Seats section of the 2001 L-Series Body/Electrical Volume II Service Manual.)
7. Inspect for wire damage in the following area.
^ If wire damage is present and vehicle VIN is YY605292 or before proceed to step 8.
^ If wire damage is present and vehicle VIN is YY605293 or later skip to wire repair procedure in this bulletin.
^ If no wire damage is present. (Refer to "Diagnostics" in the Seats section of the 2001 L-Series Body/Electrical Volume II Service Manual.)
8. Inspect weld for the recliner motor mount bushing to seat frame.
^ If weld is broken seat back frame replacement is necessary. (Refer to "Front Seat Back Frame/Pad/Cover" removal procedure in the Seats section of the 2001 L-Series Body/Electrical Volume II Service Manual.)
^ If weld is intact continue to wire repair procedure in this bulletin.
Wire Repair Procedure:
9. Cut damaged wire(s) at location of chafe or pinch.
10. Remove insulation from both ends of cut wire. Recommended strip length is 9.5 mm (3/8 in.). Caution must be used when stripping wire to prevent cutting wire strands. Locate new splice a minimum of 40 mm (1.5 in.) from other splices.
IMPORTANT:
With wiring used in Saturn vehicles, it is recommended that approved Packard Crimp and Seal Splice Sleeves (or equivalent) be used.
11. Using Saturn approved crimp and seal splice sleeve (found in special tools kit J44020), position stripped ends of wires in sleeve until wires hit stop.
12. Hand crimp splice sleeve using appropriate crimping tool. Gently tug on wires after crimping to ensure they are secure.
CAUTION:
DO NOT USE A MATCH OR OPEN FLAME TO APPLY HEAT TO SPLICE SLEEVE.
13. Apply heat using Ultratourch(R) (or equivalent) device, heating to 175°C (347°F) until glue flows around edges of sleeve.
14. Check repaired wire(s) continuity and verify proper repair.
15. Tape wiring harness with electrical tape to prevent the possibility of future chafing.
16. Install seat back cover. (Refer to "Front Seat Back Frame/Pad/Cover" installation procedure in the Seats section of the 2001 L-Series Body/Electrical Volume II Service Manual.)
17. Install inner recliner cover and fasteners.
Torque:
Inner Recliner Cover Screw: 2.5 Nm (22 in-lbs)
18. Install driver's side seat. (Refer to "Front Seat" installation procedure in the Seats section of the 2001 L-Series Body/Electrical Volume II Service Manual.)
19. Connect negative battery cable.
Torque:
Battery Terminal Bolts: 17 Nm (13 ft-lbs)
20. Verify that all seat functions operate as designed.
PARTS REQUIREMENTS:
CLAIM INFORMATION:
To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System as shown.
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