Operation CHARM: Car repair manuals for everyone.

Clutch Housing

CLUTCH HOUSING

- TOOLS REQUIRED
- 83-90-114 Sleeve
- 83-90-312 Drift, Bearing Race Input Shaft
- 87-91-204 Output Shaft Bearing Race Sleeve
- 87-91-220 Drift, Main Shift Rod Bushing
- 87-91-311 Sleeve, Bearing Driver Shaft
- 87-92-210 Support, Differential Bearing
- 87-92-236 Support
- SA9113T Axle Seal Installer
- SA9172G Ball Detent Handle

DISASSEMBLY





1. Press out input shaft bearing race using Output Shaft Bearing Race Sleeve 87-91-204. Use Support 87-92-236 as a base for pressing operation.

NOTICE: Be careful not to score or damage clutch housing with screwdriver.





2. Remove shift control shaft seal with a screwdriver as shown.





3. Tap out shift control shaft bushing using Drift, Main Shift Rod Bushing 87-91-220.





4. Tap out axle seal and discard.

NOTICE: When driving out the differential bearing race, tap equally on opposite sides of the race to avoid damaging the race bore.





5. Tap out differential bearing race using a punch and hammer.

ASSEMBLY





1. Press in new differential bearing race using Axle Seal Installer SA91 13T and Ball Detent Handle SA9172G. Use sleeve Support 87-92-236 as a base for pressing operation.





2. Install new axle seal using Axle Seal Installer SA9113T and Ball Detent Handle SA9172G.





3. Install shift control shaft bushing using Drift, Main Shift Rod Bushing 87-91-220.





4. Fill shift control shaft seal lips with grease and drive into clutch housing using Support, Differential Bearing 87-92-210 and a hammer. The spring side of seal should face in.





5. Press in new input shaft bearing race using Drift, Bearing Race Input Shaft 83-90-312. Use Sleeve 83-90-114 and Sleeve, Bearing Driver Shaft 87-91-311 as a base for pressing operation.