Rear Door Replacement

Rear Door Replacement




1. Remove the rear door outer panel. Refer to Rear Side Door Window Outer Sealing Strip Replacement (Rear Side Door Window Outer Sealing Strip Replacement) removal procedure.




2. Remove the rear door insulator. Refer to Rear Side Door Insulator (Door Insulator) removal procedure.




3. Remove the wiring harness access plug.




4. Disconnect the wiring harness connector at the body side.




5. Remove the check link-to-body structure bolt.




6. Support the door.
7. Remove the nuts and reinforcement plates from the door structure.
8. Remove the door from the vehicle.

Installation Procedure




1. Install the door to hinge studs.

Notice: Refer to Fastener Notice in Cautions and Notices.

2. Install the reinforcement plates and nuts to studs.

Tighten the door and reinforcement plate-to-hinge nuts to 30 Nm (22 lb ft).




3. Install the check link to body structure bolt.

Tighten the check link-to-body bolt to 10 Nm (89 lb in).




4. Verify the door is aligned properly at the header and the front and rear appliques. If the door adjustment is required, refer to Rear Side Door Adjustment (Adjustments) procedure.




5. Connect the wiring harness connector.




6. Install the wiring harness access plug.




7. Install the rear door insulator. Refer to Rear Side Door Insulator (Door Insulator) installation procedure.
8. Install the rear door outer panel. Refer to Outer Door Panel Replacement Rear - Bolt On (Outer Door Panel Replacement Rear - Bolt On) installation procedure.




9. Verify the door is aligned properly. Refer to Rear Side Door Adjustment (Adjustments).