Oil Pump Installation

OIL PUMP INSTALLATION

TOOLS REQUIRED
- J35268A Camshaft/Front Main Seal Installer





1. Coat pump side of new oil pump gasket in crosshatched areas shown in illustration with a thin, even coating of anaerobic sealant Loctite 518@ (or equivalent).

IMPORTANT: Do not cover and/or restrict gasket openings with excess sealant.

2. Install oil pump gasket.
3. Install oil pump and align with the guide pins.
4. Apply thread sealant Loctite 242- (or equivalent) to oil pump bolts and install bolts.
Torque:
Oil Pump Bolts: 9 Nm (80 inch lbs.)





5. Install oil pump collar.
6. Install front main oil seal. Coat lip of front main oil seal with a small amount of clean engine oil to aid in installation.
7. Use Camshaft/Front Main Seal Installer J3526SA to install front main oil seal.
8. Ensure that front main oil seal is fully and evenly seated.





9. Install crankshaft drive gear.
10. Install a new crankshaft drive gear bolt.
Crankshaft Drive Gear Bolt: 250 Nm (184 ft. lbs.) + 45 degrees + 15 degrees





11. Install oil pickup tube.
Torque:
Oil Pickup Tube Bolts: 8 Nm (71 inch lbs.)
12. Install oil pan.





13. Release and pivot generator into place and install the generator lower mounting bolt
Torque:
Generator Mounting Bolts: 40 Nm (30 ft. lbs.)
14. Position A/C compressor and power steering pump bracket.
15. Install A/C compressor and power steering pump bracket bolts.
A/C Compressor Bracket Bolt: 40 Nm (30 ft. lbs.)
16. Install rear timing bell cover.





IMPORTANT: The oil pump bolts must be re-tightened to the appropriate specifications AFTER the generator mounting bolts and the drive belt idler pulley for camshafts 3 and 4 have been tightened to specifications to allow for proper compression of the oil pump gasket.

17. Install and tighten drive belt idler pulley for camshafts 3 and 4 Re-tighten the oil pump bolts.
Torque:
Oil Pump Bolts: 9 Nm (80 inch lbs.)





18. Install timing belt.
19. Install air cleaner assembly.
20. Connect negative battery cable.
Torque:
Battery Terminal Bolts: 17 Nm (13 ft. lbs.)
21. Fill cooling system.