Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Preparation For Disassembly
2. Intake Plenum Removal
3. Intake Manifold Removal
4. Coolant Bridge Removal
5. Exhaust Manifold Removal
6. Crankcase Vent Housing Removal
7. Drive Belt Tensioner Removal
8. Crankshaft Balancer Removal
9. Timing Belt Front Cover Removal
10. Camshaft Cover Removal
11. Camshaft Drive Sprocket Removal
12. Timing Belt and Tensioner Pulley Removal
13. Water Pump Removal
14. Timing Belt Rear Cover Removal
15. Thermostat Housing/Thermostat Removal
16. Oil Filter Housing Removal
17. Camshaft Removal
18. Engine Oil Cooler Removal
19. Oil Pan Removal
20. Cylinder Head Removal
21. Oil Pump Removal
22. Crankshaft Rear Oil Seal Removal
23. Crankshaft and Bearing Removal
24. Piston, Connecting Rod, and Bearing Removal
25. Engine Block Clean and Inspect
26. Cylinder Boring and Honing
27. Crankshaft and Bearing Clean and Inspect
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Clean and Inspect
30. Piston Selection
31. Piston and Connecting Rod Assemble
32. Camshaft and Bearings Clean and Inspect
33. Cylinder Head Disassemble
34. Cylinder Head Clean and Inspect
35. Cylinder Head Assemble
36. Oil Pump Disassemble
37. Oil Pump Inspection
38. Oil Pump Assemble
39. Thread Repair
40. Service Prior to Assembly
41. Crankshaft Bearing Selection
42. Crankshaft and Bearing Installation
43. Crankshaft Rear Oil Seal Installation
44. Piston, Connecting Rod, and Bearing Installation
45. Cylinder Head Installation
46. Camshaft Installation
47. Oil Filter Housing Installation
48. Oil Pump Installation
49. Oil Pan Installation
50. Engine Oil Cooler Installation
51. Thermostat Housing/Thermostat Installation
52. Timing Belt Rear Cover Installation
53. Water Pump Installation
54. Timing Belt and Tensioner Pulley Installation
55. Camshaft Drive Sprocket Installation
56. Camshaft Cover Installation
57. Front Timing Belt Cover Installation
58. Crankshaft Balancer Installation
59. Drive Belt Tensioner Installation
60. Crankcase Vent Housing Installation
61. Exhaust Manifold Installation
62. Coolant Bridge Installation
63. Intake Manifold Installation
64. Intake Plenum Installation
65. Engine Prelubing
66. Service Aids