Operation CHARM: Car repair manuals for everyone.

50. Engine Oil Cooler Installation

OIL COOLER (UNIT REPAIR)

INSTALLATION





1. Install engine oil cooler and new O-ring seals.





2. Apply a 2 mm (0.08 inch) bead of Loctite- 5900 (or equivalent) in groove around the engine oil cooler cover.





3. Install engine oil cooler cover bolts using torque sequence shown.
Torque:
Engine Oil Cooler Cover Bolt: 30 Nm (22 ft. lbs.)
4. Install engine oil cooler inlet and outlet nuts.
Torque:
Engine Oil Cooler Inlet and Outlet Nut: 20 Nm (15 ft. lbs.)





5. Install oil feed line to engine block.
Torque:
Oil Cooler Feed and Return Lines to Engine Block: 30 Nm (22 ft. lbs.)
6. Install return line to engine block.
Torque:
Oil Cooler Feed and Return Lines to Engine Block: 30 Nm (22 ft. lbs.)
7. Install engine oil cooler line clamp
8. Install crank sensor.
9. Install crank sensor bolt.
Torque:
Crankshaft Position Sensor Bolt: 8 Nm (71 inch lbs.)
10. Install oil filter assembly.
Torque:
Oil Filter Cartridge Housing-to Engine: 45 Nm (33 ft. lbs.)





11. Install oil feed and install return lines to engine oil cooler. Use four new seals.
Torque:
Oil Cooler Feed and Return Lines to Engine Block: 30 Nm (22 ft. lbs.)