103. Control Valve Body Assembly Assemble
Control Valve Body Assembly Assemble
Important: Align each bolt hole in the valve body with the holes in the spacer plate and gasket assembly.
1. Install the new spacer plate and gasket assembly (324) onto the rear control valve body assembly (326).
Important: Align each bolt hole in the valve body with the holes in the spacer plate and gasket assembly.
2. Install the rear control valve body assembly (326) onto the middle control valve body assembly (323).
3. Install 2 - M5 x 0.8 x 35 mm rear control valve body bolts/screws (335).
4. Install 1 - M5 x 0.8 x 40 mm rear control valve body bolt/screws (333).
5. Hand tighten the 3 rear control valve body assembly bolts/screws (333, 335).
Important: Align each bolt hole on the valve body with the holes in the gaskets and plates.
6. Install the spacer plate (328) and the 2 new gaskets (327, 329) onto the No. 2 rear control valve body assembly (330).
Important: Align each bolt hole on the valve body with the holes in the gaskets and plates.
7. Install the No. 2 rear control valve body assembly (330) onto the rear control valve body assembly (326).
8. Install 1 - M5 x 0.8 x 76 mm control valve body bolt/screw (331) into the No. 2 rear control valve body assembly.
9. Install 4 - M5 x 0.8 x 49.5 mm control valve body bolts/screws (332) into the No. 2 rear control valve body assembly.
10. Hand tighten the 5 control valve body assembly bolts/screws (331, 332).
11. Turn the valve body assembly over.
12. Install the M5 x 0.8 x 50 mm control valve body bolt/screw (304) and hand tighten.
13. Install the 3 fluid strainers (371), 1 fluid strainer (372), and the 2 accumulator check valve assemblies (353) into the middle control valve body assembly.
14. Install the gasket (320) to the front control valve body assembly (315).
15. Install the front control valve body spacer plate (321).
16. Install the gasket (322).
Important: Align each bolt hole in the valve body with the holes in the gaskets and spacer plate.
17. Install the spacer plate and new gaskets on to the front control valve body assembly (315).
Important: Align each bolt hole in the valve body with the holes in the gaskets and spacer plate.
18. Install the front control valve body assembly (315) onto the middle control valve body assembly (323).
19. Install 1 - M5 x 0.8 x 50 mm control valve body bolt/screw (304) into the front control valve body assembly and hand tighten.
20. Install 5 - M5 x 0.8 x 20 mm control valve body bolts/screws (313) into the front control valve body assembly and hand tighten.
21. Install 2 - M5 x 0.8 x 16 mm control valve body bolts/screws (314) into the front control valve body assembly and hand tighten.
Notice: Refer to Fastener Notice in Service Precautions.
22. Tighten all 16 control valve body assembly bolts/screws, evenly and gradually.
^ Tighten the control valve body assembly bolts/screws to 5.9 - 7.4 Nm (52.21 - 65.50 inch lbs.).
Important:
^ Use NEW O-ring seals.
^ Do not damage the O-ring seals.
23. Replace the O-ring seals (306) on each of the 5 shift solenoid valves (300, 303, 305, 308, 310).
24. Install the 5 shift solenoid valves (300, 303, 305, 308,310).
25. Install the 5 shift solenoid valve retaining bolts/screws.
^ 1 - 301 - M5 x 0.8 x 62 mm
^ 2-302-M5x0.8x28 mm
^ 2-307-M5x0.8x10 mm
26. Tighten the 5 shift solenoid valve retaining bolts/screws (301, 302, 307).
^ Tighten the shift solenoid valve retaining bolts/screws to 5.9 - 7.4 Nm (52.21 - 65.50 inch lbs.).
27. Install the line pressure control solenoid valve assembly (316) and the shift pressure control solenoid valve assembly (340).
28. Install the control valve body solenoid valve retainer (312) and 1 - M5 x 0.8 x 13 mm control valve body bolt/screw (311).
^ Tighten the control valve body bolt/screw to 5.9 - 7.4 Nm (52.21 - 65.50 inch lbs.).
29. Install the TCC lock up pressure control solenoid valve assembly (339).
30. Install the TCC lock up pressure control solenoid valve retainer (319), the wiring harness clip (318), and 1 - M5 x 0.8 x 10 mm control valve body bolt/screw (307).
^ Tighten the control valve body bolt/screw to 5.9 - 7.4 Nm (52.21 - 65.50 inch lbs.).
31. Install the manual valve (337) into the middle control valve body assembly.