Operation CHARM: Car repair manuals for everyone.

41. Forward Clutch Assembly Disassemble


Forward Clutch Assembly Disassemble

Tools Required
^ J2619-01 Slide Hammer
^ J23456 Booster and Clutch Pack Compressor
^ J43074 Forward Clutch Piston Spring Compressor
^ J43083 Input Shaft Holding Base
^ J45209 Fluid Passage Sleeve Remover





1. Remove the retaining ring for the speed sensor reluctor ring.
2. Remove the speed sensor reluctor ring.
3. Remove the internal gear thrust washer.





4. Remove the retaining ring for the forward clutch backing plate.
5. Remove the forward clutch backing plate.
6. Remove the forward clutch backing plates, 2 each.
7. Remove the forward clutch waved plate.





8. Remove the input shaft assembly.





9. Remove the thrust washer and sun gear.





10. Remove the split spiral fluid seal ring from the input shaft.
11. Discard the split spiral fluid seal.
12. Remove the input shaft O-ring seal.
13. Discard the input shaft O-ring seal.
14. Remove the 3 fluid seal rings from the input shaft assembly.
15. Discard the fluid seal rings.





16. Place the input shaft assembly into the J43083 (3).
17. Install the J45209 (2) into the fluid passage sleeve.
18. Using the J2619-01 (1) and the J45209 (2), remove the fluid passage sleeve from the input shaft assembly.
19. Discard the fluid passage sleeve.





20. Using the J23456 (1) and the J43074 (2), compress the forward clutch piston spring.

21. Caution: Use care when removing the retaining ring and spring washer. These components could become lodged in the snap ring groove of the variable drive pulley assembly. This condition may cause the retaining ring and/or spring washer to expel upward during removal. Failure to follow this instruction may result in personal injury.

Remove the retaining ring for the forward clutch piston spring.
22. Remove the forward clutch spring washer.





23. Remove the J23456 and the J43074.
24. Remove the forward clutch piston spring.
25. Remove the forward clutch spring washer - some models.
26. Remove the forward clutch piston assembly.