Overhaul Procedure Steps

Engine Overhaul
In order to overhaul, follow the sequence below.

1.Engine Oil Cooler Removal
2.Draining Fluids and Oil Filter Removal
3.Engine Flywheel Removal
4.Oil Level Indicator and Tube Removal
5.Exhaust Manifold Removal
6.Supercharger Removal
7.Intake Manifold Removal
8.Crankshaft Damper Removal
9.Camshaft Cover Removal
10.Camshaft Position Sensor Housing Removal
11.Engine Front Cover and Oil Pump Removal
12.Timing Chain and Tensioner Removal
13.Intake Camshaft, Bearing Cap, and Lash Adjuster Removal
14.Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
15.Water Pump and Balance Shaft Chain and Tensioner Removal
16.Balance Shaft Removal
17.Water Pump Removal
18.Cylinder Head Removal
19.Oil Pan Removal
20.Piston, Connecting Rod, and Bearing Removal
21.Lower Crankcase Removal
22.Crankshaft and Bearing Removal
23.Engine Block Disassemble
24.Engine Block Cleaning and Inspection
25.Cylinder Honing
26.Crankshaft Balancer Cleaning and Inspection
27.Engine Flywheel Cleaning and Inspection
28.Crankshaft and Bearing Cleaning and Inspection
29.Piston and Connecting Rod Disassemble
30.Piston, Connecting Rod, and Bearing Cleaning and Inspection
31.Piston and Connecting Rod Assemble
32.Camshaft Cleaning and Inspection
33.Camshaft Timing Chain and Sprocket Cleaning and Inspection
34.Balance Shaft Cleaning and Inspection
35.Water Pump and Balance Shaft Chain and Sprocket Cleaning and Inspection
36.Cylinder Head Disassemble
37.Cylinder Head Cleaning and Inspection
38.Cylinder Head Assemble
39.Oil Pump Disassemble
40.Oil Pump Assemble
41.Intake Manifold Cleaning and Inspection
42.Exhaust Manifold Cleaning and Inspection
43.Oil Pan Cleaning and Inspection
44.Thread Repair
45.Service Prior to Assembly
46.Engine Prelubing
47.Engine Block Assemble
48.Crankshaft and Bearing Installation
49.Lower Crankcase Installation
50.Crankshaft Rear Oil Seal Installation
51.Piston, Connecting Rod, and Bearing Installation
52.Cylinder Head Installation
53.Intake Camshaft, Bearing Cap, and Lash Adjuster Installation
54.Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
55.Balance Shaft Installation
56.Water Pump Installation
57.Balance Shaft to Engine Timing
58.Water Pump and Balance Shaft Chain and Tensioner Installation
59.Camshaft Timing Chain, Sprocket, and Tensioner Installation
60.Crankshaft Front Oil Seal Installation
61.Engine Front Cover and Oil Pump Installation
62.Crankshaft Damper Installation
63.Camshaft Position Sensor Housing Installation
64.Camshaft Cover Installation
65.Oil Pan Installation
66.Oil Filter Adapter Installation
67.Intake Manifold Installation
68.Supercharger Installation
69.Exhaust Manifold Installation
70.Engine Oil Cooler Installation
71.Oil Level Indicator and Tube Installation
72.Engine Flywheel Installation