56. Forward and Direct Clutch Assembly Disassemble

Forward and Direct Clutch Assembly Disassemble
^ Tools Required
- J 23327 Clutch Spring Compressor
- J 25024-A Servo Piston/Clutch Spring Compressor
- J 45186 Forward and Direct Clutch Spring Compressor
- J 28585 Snap Ring Remover





1. Remove the input shaft O-ring seal (570) from the forward and direct clutch housing assembly - with input shaft (567).





2. Remove the forward clutch housing thrust bearing (569) and the forward clutch housing thrust bearing selective race (568) from the forward and direct clutch housing assembly - with input shaft (567).





3. Using J 28585, remove the forward clutch backing plate retaining ring (550) from the forward and direct clutch housing assembly - with input shaft (567).





4. Remove the following components from the forward and direct clutch housing assembly - with input shaft (567):
^ The forward clutch backing plate (551)
^ The 4 forward clutch fiber plates (552)
^ The 4 forward clutch steel plates (553)





5. Using J 28585, remove the direct clutch backing plate retaining ring (554) from the forward and direct clutch housing assembly - with input shaft (567).





6. Remove the following components from the forward and direct clutch housing assembly - with input shaft (567):
^ The direct clutch backing plate (555)
^ The 4 direct clutch fiber plates (556)
^ The 4 direct clutch steel plates (557)
^ The direct clutch apply plate (558)





7. Install J45186 (2) onto the shaft of the forward and direct clutch housing assembly - with input shaft (567). Place J21420-2 (4), which is part of J 23327, on the bottom of the forward and direct clutch housing assembly - with input shaft (567). Position J 25024-A (1) as shown and compress the direct clutch spring assembly.
8. Place the assembly in a vise, holding by J 25024-A (1).
9. Remove the direct clutch spring retaining ring (559) with J 28585 (3).
10. Remove the tools.





11. Remove the direct clutch spring assembly (560).





Caution: Wear safety glasses when using compressed air in order to prevent eye injury.

Important: Do not damage the case cover seal rings.

12. Install the forward and direct clutch housing assembly - with input shaft (567) onto the transmission case cover (19). While pulling on the piston by hand, apply compressed air into the fluid passage (C2) in order to remove the direct clutch piston (562).





13. Remove the direct clutch piston inner seal (561) and the direct clutch piston outer seal (563) from the direct clutch piston (562).





Caution: Wear safety glasses when using compressed air in order to prevent eye injury.

14. While pulling upward on the piston by hand, apply compressed air into the fluid passage (CI) in order to remove the forward clutch piston (565).





15. Remove the forward clutch piston inner seal (564) and the forward clutch piston outer seal (566) from the forward clutch piston (565).