49. Cylinder Head Installation

Cylinder Head Installation

^ Tools Required
- J 45059 (SA9140E) Angle Meter

Important: Do not use any sealing material.





1. Install the cylinder head gasket to the block.
2. Install the cylinder head.

Important: Always use new cylinder head bolts.

3. Lightly apply clean engine oil to the threads and the bottom side of the flange of the head bolt and allow the oil to drain before installing.






Notice: Refer to Fastener Notice in Service Precautions.

4. Install and tighten the cylinder head bolts in sequence.
^ Tighten bolts 30 Nm (22 ft. lbs.).
^ Then turn all the bolts 155° in sequence. Use the J 45059 (SA9140E).





5. Install the front cylinder head bolts.
^ Tighten the cylinder head bolts to 35 Nm (26 ft. lbs.).





6. Install the EGR cover (2), the bolts (1), and the EGR cover gasket (3).
^ Tighten the EGR cover bolts to 25 Nm (18 ft. lbs.).