Operation CHARM: Car repair manuals for everyone.

Sunroof / Moonroof: Service and Repair

SUNROOF MODULE ASSEMBLY REPLACEMENT

REMOVAL PROCEDURE




1. Remove the headliner.
2. Disconnect the electrical connector on the sunroof actuator.
3. Disconnect the electrical connector from the sunroof module.




4. Disconnect the drain hoses from the drain spouts on the front sunroof.




5. Disconnect the drain hoses from the drain spouts on the rear sunroof module.




6. Remove the bolts that secure the sunroof module to the roof.

IMPORTANT: Remove the 2 center bolts last in order to help support the sunroof module to the roof ring.

7. Remove the 2 bolts that secure the sunroof to the roof ring.
8. With an assistant, lower and remove the sunroof module out through the passenger side door.

INSTALLATION PROCEDURE




1. With an assistant, position the sunroof module into the studs located on the roof ring.
2. Install the 2 center bolts which secure the sunroof module to the roof and tighten the bolts by hand.
3. Install the remaining sunroof module bolts.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten all of the bolts to 10 N.m (89 lb in).




4. Connect the front and rear drain hoses to the drain spouts on the sunroof module.




5. Connect the electrical connectors to the sunroof motor/actuator.
6. Secure the harness to the sunroof module.
7. Adjust the sunroof window. Refer to Sunroof Window Height and Opening Fit Adjustment.
8. Cycle the sunroof to verify proper operation before securing the headliner.
9. Install the headliner.