Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Oil Cooler Removal
2. Draining Fluids and Oil Filter Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal
6. Supercharger Removal
7. Intake Manifold Removal
8. Crankshaft Damper Removal
9. Camshaft Cover Removal
10. Camshaft Position Sensor Housing Removal
11. Engine Front Cover and Oil Pump Removal
12. Timing Chain and Tensioner Removal
13. Intake Camshaft, Bearing Cap, and Lash Adjuster Removal
14. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
15. Balance Shaft Chain and Tensioner Removal
16. Balance Shaft Removal
17. Water Pump Removal
18. Cylinder Head Removal
19. Oil Pan Removal
20. Piston, Connecting Rod, and Bearing Removal
21. Lower Crankcase Removal
22. Crankshaft and Bearing Removal
23. Engine Block Disassemble
24. Engine Block Clean and Inspect
25. Cylinder Honing
26. Crankshaft Balancer Clean and Inspect
27. Engine Flywheel Clean and Inspect
28. Crankshaft and Bearing Clean and Inspect
29. Piston and Connecting Rod Disassemble
30. Piston, Connecting Rod, and Bearing Clean and Inspect
31. Piston and Connecting Rod Assemble
32. Camshaft Clean and Inspect
33. Timing Chain and Sprocket Clean and Inspect
34. Balance Shaft Clean and Inspect
35. Water Pump and Balance Shaft Chain and Sprocket Clean and Inspect
36. Cylinder Head Disassemble
37. Cylinder Head Clean and Inspect
38. Cylinder Head Assemble
39. Oil Pump Disassemble
40. Oil Pump Assemble
41. Intake Manifold Clean and Inspect
42. Exhaust Manifold Clean and Inspect
43. Oil Pan Clean and Inspect
44. Thread Repair
45. Service Prior to Assembly
46. Engine Block Assemble
47. Crankshaft and Bearing Installation
48. Lower Crankcase Installation
49. Crankshaft Rear Oil Seal Installation
50. Piston, Connecting Rod, and Bearing Installation
51. Cylinder Head Installation
52. Intake Camshaft, Bearing Cap, and Lash Adjuster Installation
53. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
54. Balance Shaft Installation
55. Water Pump Installation
56. Balance Shaft to Engine Timing
57. Balance Shaft Chain and Tensioner Installation
58. Timing Chain, Sprocket, and Tensioner Installation
59. Crankshaft Front Oil Seal Installation
60. Engine Front Cover and Oil Pump Installation
61. Oil Level Indicator and Tube Installation
62. Engine Flywheel Installation
63. Crankshaft Damper Installation
64. Camshaft Position Sensor Housing Installation
65. Camshaft Cover Installation
66. Oil Pan Installation
67. Oil Filter Adapter Installation
68. Intake Manifold Installation
69. Supercharger Installation
70. Exhaust Manifold Installation
71. Engine Oil Cooler Installation
72. Engine Prelubing