Installation Procedure

Engine Replacement

Installation Procedure




1. Remove the engine from the engine stand.
2. Install the flywheel.
3. Install the engine to the vehicle.

Notice: Refer to Fastener Notice.

4. Install the upper transaxle-to-engine bolts (3, 4, 5) and the stud (2).

Tighten the bolts (3, 4, 5) and the stud (2) to 75 N.m (55 lb ft).

5. Remove the engine lifting device.
6. Install the radiator inlet hose to the engine.
7. Install the fuel lines to the fuel rail.
8. Install the brake booster vacuum hose to the upper intake manifold.
9. Install the vacuum hoses to the upper intake manifold.
10. Install the heater inlet and outlet hoses to the engine.
11. Raise the vehicle and remove the transaxle support.
12. Install the radiator outlet hose to the engine.
13. Install the lower transaxle-to-engine bolt (6) and the stud (1).

Tighten the bolt (6) and the stud (1) to 75 N.m (55 lb ft).




14. Position the transaxle to oil pan brace and install the bolts.

Tighten the bolts to 50 N.m (37 lb ft).

15. Install the engine mount bracket.
16. Install the torque converter bolts.
17. Install the A/C compressor.
18. Install the starter motor.
19. Install the torque converter covers.




20. Install the engine mount lower bolts.

Tighten the bolts to 50 N.m (38 lb ft).




21. Install the engine wiring harness grounds to the transaxle.
22. Install the engine wiring harness ground nut to the transaxle stud.

Tighten the nut to 35 N.m (26 lb ft).

23. Install the catalytic converters.
24. Lower the vehicle.
25. Connect the following electrical connectors:

* The body wiring harness-to-engine harness
* The electronic throttle control
* The exhaust gas recirculation (EGR) valve
* The heated oxygen sensor (HO2S)




26. Connect the coolant temperature sensor




27. Connect the A/C Compressor




28. Connect the front and rear ignition coils




29. Connect the evaporative emission (EVAP) canister purge solenoid




30. Connect the manifold absolute pressure (MAP) sensor




31. Connect the camshaft position (CMP) sensor, crankshaft position (CKP) sensor and the oil control valves.




32. Connect the rear knock sensor (KS)




33. Connect the front knock sensor (KS).
34. Install the drive belt.
35. Install the engine mount strut.
36. Install the hood.
37. Install the air cleaner assembly.
38. Connect the negative battery cable.
39. Fill the crankcase with engine oil. Refer to Engine Oil and Oil Filter Replacement.
40. Fill cooling system.
41. Perform a CKP system variation learn procedure. Service and Repair
42. Install the intake manifold cover.
43. Inspect for leaks.