Installation Procedure

Engine Replacement

Installation Procedure




1. Remove the engine from the engine stand.
2. Install the flywheel.
3. Install the engine to the vehicle.

Notice: Refer to Fastener Notice.

4. Install the upper transaxle-to-engine bolts (3, 4, 5) and the stud (2).

Tighten the bolts (3, 4, 5) and the stud (2) to 75 N.m (55 lb ft).

5. Remove the engine lifting device.
6. Install the radiator inlet hose to the engine.
7. Install the battery ground to the rear of engine.
8. Install the fuel lines to the fuel rail.
9. Install the brake booster vacuum hose to the upper intake manifold.
10. Install the vacuum hoses to the upper intake manifold.
11. Install the engine coolant thermostat housing to the engine.
12. Raise the vehicle and remove the transaxle support.
13. Install the radiator outlet hose to the engine.
14. Install the lower transaxle-to-engine bolt (6) and the stud (1).

Tighten the bolt (6) and the stud (1) to 75 N.m (55 lb ft).




15. Position the transaxle to oil pan brace and install the bolts.

Tighten the bolts to 50 N.m (37 lb ft).

16. Install the engine mount bracket.
17. Install the torque converter bolts.
18. Install the power steering pump.
19. Install the A/C compressor.
20. Install the starter motor.
21. Install the torque converter covers.




22. Install the engine mount lower bolts (2).

Tighten the bolts to 50 N.m (38 lb ft).




23. Install the engine wiring harness grounds to the transaxle.
24. Install the engine wiring harness ground nut to the transaxle stud.

Tighten the nut to 35 N.m (26 lb ft).

25. Install the catalytic converters.
26. Lower the vehicle.
27. Connect the following electrical connectors:

* The body wiring harness-to-engine harness
* The electronic throttle control
* The EGR valve
* The HO2S




28. Connect the coolant temperature sensor (1).




29. Connect the A/C compressor (1).




30. Connect the front and rear ignition coils (2).




31. Connect the EVAP canister purge solenoid (2).




32. Connect the MAP sensor (1).




33. Connect the CMP sensor (1-8), then re-position the plastic wire loom/shield on each valve cover.




34. Connect the rear KS (1).




35. Connect the front KS (2) and the crank sensor.
36. Install the drive belt.
37. Install the engine mount strut.
38. Install the hood.
39. Install the air cleaner assembly.
40. Connect the negative battery cable.
41. Fill the crankcase with engine oil. Refer to Engine Oil and Oil Filter Replacement.
42. Fill cooling system.
43. Perform a CKP system variation learn procedure. Service and Repair
44. Install the intake manifold cover.
45. Inspect for leaks.