Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Oil Cooler Removal
2. Supercharger Removal
3. Draining Fluids and Oil Filter Removal
4. Crankshaft Balancer Removal
5. Engine Flywheel Removal
6. Oil Level Indicator and Tube Removal
7. Intake Manifold Removal
8. Exhaust Manifold Removal
9. Camshaft Cover Removal
10. Camshaft Position Sensor Housing Removal
11. Engine Front Cover and Oil Pump Removal
12. Timing Chain and Tensioner Removal
13. Intake Camshaft, Follower, and Adjuster Removal
14. Exhaust Camshaft, Follower, and Adjuster Removal
15. Balance Shaft Chain and Tensioner Removal
16. Balance Shaft Removal
17. Water Pump Removal
18. Cylinder Head Removal
19. Oil Pan Removal
20. Piston, Connecting Rod, and Bearing Removal
21. Lower Crankcase Removal
22. Crankshaft and Bearing Removal
23. Engine Block Disassemble
24. Engine Block Cleaning and Inspection
25. Cylinder Honing
26. Crankshaft Balancer Cleaning and Inspection
27. Engine Flywheel Cleaning and Inspection
28. Crankshaft and Bearing Cleaning and Inspection
29. Piston and Connecting Rod Disassemble
30. Piston, Connecting Rod, and Bearing Cleaning and Inspection
31. Piston and Connecting Rod Assemble
32. Camshaft Cleaning and Inspection
33. Timing Chain and Sprocket Cleaning and Inspection
34. Balance Shaft Cleaning and Inspection
35. Balance Shaft Chain and Sprocket Cleaning and Inspection
36. Cylinder Head Disassemble
37. Cylinder Head Cleaning and Inspection
38. Cylinder Head Assemble
39. Oil Pump Disassemble
40. Oil Pump Assemble
41. Intake Manifold Cleaning and Inspection
42. Exhaust Manifold Cleaning and Inspection
43. Oil Pan Cleaning and Inspection
44. Thread Repair
45. Service Prior to Assembly
46. Engine Block Assemble
47. Crankshaft and Bearing Installation
48. Lower Crankcase Installation
49. Crankshaft Rear Oil Seal Installation
50. Piston, Connecting Rod, and Bearing Installation
51. Cylinder Head Installation
52. Intake Camshaft, Follower, and Adjuster Installation
53. Exhaust Camshaft, Follower, and Adjuster Installation
54. Balance Shaft Installation
55. Water Pump Installation
56. Balance Shaft to Engine Timing
57. Balance Shaft Chain and Tensioner Installation
58. Timing Chain, Sprocket, and Tensioner Installation
59. Crankshaft Front Oil Seal Installation
60. Engine Front Cover and Oil Pump Installation
61. Engine Oil Cooler Installation
62. Engine Flywheel Installation
63. Camshaft Position Sensor Housing Installation
64. Oil Pan Installation
65. Crankshaft Balancer Installation
66. Camshaft Cover Installation
67. Oil Filter Adapter Installation
68. Intake Manifold Installation
69. Exhaust Manifold Installation
70. Supercharger Installation
71. Oil Level Indicator and Tube Installation
72. Engine Prelubing