Brake Pedal Assembly Replacement

Brake Pedal Assembly Replacement

Removal Procedure

1. Remove the knee bolster. Refer to Knee Bolster Replacement (Service and Repair).
2. Remove the closeout panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side (Service and Repair).
3. Remove the electrical connector from the brake apply sensor.
4. Remove the electrical connector from the brake pedal adjustment position sensor.
5. Remove the steering column assembly from the vehicle. Refer to Steering Column Replacement (Electronic Power Steering) (Steering Column Replacement (Electronic Power Steering))Steering Column Replacement (Hydraulic Power Steering) (Steering Column Replacement (Hydraulic Power Steering)).
6. Remove the cable from the adjustable pedal assemblies. Refer to Brake Pedal Adjuster Actuator Cable Replacement (Brake Pedal Adjuster Actuator Cable Replacement).




7. Remove the 2 brake pedal assembly to cowl mounting nuts.




8. Remove the booster pushrod retaining clip (1), the washers (2), and the booster pushrod (3) from the adjustable pedal pivot pin (4).




9. Remove the 3 brake pedal assembly to instrument panel (I/P) carrier bolts.
10. Remove the adjustable brake pedal assembly from the vehicle.



Installation Procedure


Important: Ensure that the adjustable brake pedal and adjustable accelerator pedal are synchronized in the full rearward position.


1. Insert a #4 square drive tool into the adjustable brake pedal actuator assembly and turn until the adjustable brake pedal assembly moves fully rearward.




2. Install the adjustable brake pedal assembly to the vehicle.

Notice: Refer to Fastener Notice (Fastener Notice).

3. Install the 3 brake pedal assembly to I/P carrier bolts.

Tighten the bolts to 25 N.m (18 lb ft).





4. Install the 2 brake pedal assembly to cowl mounting nuts.

Tighten the nuts to 15 N.m (11 lb ft).





5. Install the booster pushrod retaining clip (1), the washers (2), and the booster pushrod (3) to the adjustable pedal pivot pin (4).
6. Install the steering column assembly to the vehicle. Refer to Steering Column Replacement (Electronic Power Steering) (Steering Column Replacement (Electronic Power Steering))Steering Column Replacement (Hydraulic Power Steering) (Steering Column Replacement (Hydraulic Power Steering)).
7. Install the NEW cable. Refer to Brake Pedal Adjuster Actuator Cable Replacement (Brake Pedal Adjuster Actuator Cable Replacement).
8. Install the electrical connector to the brake pedal adjustment position sensor.
9. Install the electrical connector to the brake apply sensor.
10. Install the closeout panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side (Service and Repair).
11. Install the knee bolster. Refer to Knee Bolster Replacement (Service and Repair).
12. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration (Programming and Relearning).