Operation CHARM: Car repair manuals for everyone.

Water Pump: Service and Repair



Water Pump Replacement (LZ4 - Gas, 6 Cyl, 3.5L, SFI, V6, Offset Bore)

Removal Procedure





1. Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) (Service and Repair)Cooling System Draining and Filling (GE 47716 Fill) (Service and Repair).
2. Loosen the water pump pulley bolts.
3. Remove the drive belt. Refer to Drive Belt Replacement (Service and Repair).
4. Remove the water pump pulley bolts and pulley.




5. Remove the water pump bolts.
6. Remove the water pump and gasket.
7. Clean the water pump mating surfaces.



Installation Procedure





1. Position a NEW water pump gasket and the water pump to the engine front cover.
Notice: Refer to Fastener Notice (Fastener Notice).


2. Install the water pump bolts.

Tighten the bolts to 10 N.m (89 lb in).





3. Install the water pump pulley and bolts.
4. Install the drive belt. Refer to Drive Belt Replacement (Service and Repair).
5. Tighten the water pump pulley bolts.

Tighten the bolts to 25 N.m (18 lb ft).

6. Fill the cooling system. Refer to Cooling System Draining and Filling (Static Fill) (Service and Repair)Cooling System Draining and Filling (GE 47716 Fill) (Service and Repair).
7. Inspect for leaks.