Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Drive Belt Tensioner Removal
2. Drive Belt Idler Pulley Removal
3. Starter Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal - Left Side
6. Oil Filter Adapter Removal
7. Exhaust Manifold Removal - Right Side
8. Intake Manifold Removal
9. Water Outlet Removal
10. Engine Coolant Thermostat Housing Removal
11. Crankshaft Balancer Removal
12. Engine Flywheel Removal
13. Camshaft Cover Removal - Left Side
14. Camshaft Cover Removal - Right Side
15. Water Pump Removal
16. Engine Front Cover Removal
17. Secondary Timing Chain Tensioner Removal - Right Side
18. Secondary Camshaft Drive Chain Shoe Removal - Right Side
19. Secondary Timing Chain Guide Removal - Right Side
20. Secondary Camshaft Intermediate Drive Chain Removal - Right Side
21. Primary Camshaft Intermediate Drive Chain Tensioner Removal
22. Primary Timing Chain Guide Removal - Upper
23. Primary Timing Chain Guide Removal - Lower
24. Primary Camshaft Intermediate Drive Chain Removal
25. Timing Chain Idler Sprocket Removal - Right Side
26. Secondary Timing Chain Tensioner Removal - Left Side
27. Secondary Camshaft Drive Chain Shoe Removal - Left Side
28. Secondary Timing Chain Guide Removal - Left Side
29. Secondary Camshaft Intermediate Drive Chain Removal - Left Side
30. Timing Chain Idler Sprocket Removal - Left Side
31. Crankshaft Sprocket Removal
32. Camshaft Position Actuator Removal - Left Side Exhaust
33. Camshaft Position Actuator Removal - Left Side Intake
34. Camshaft Position Actuator Removal - Right Side Exhaust
35. Camshaft Position Actuator Removal - Right Side Intake
36. Camshaft Removal - Left Side
37. Valve Rocker Arm Removal - Left Side
38. Valve Lifter Removal - Left Side
39. Cylinder Head Removal - Left Side
40. Camshaft Removal - Right Side
41. Valve Rocker Arm Removal - Right Side
42. Valve Lifter Removal - Right Side
43. Cylinder Head Removal - Right Side
44. Oil Pan Removal
45. Oil Pump Removal
46. Crankshaft Rear Oil Seal and Housing Removal
47. Piston, Connecting Rod, and Bearing Removal
48. Crankshaft and Bearing Removal
49. Engine Block Disassemble
50. Engine Block Cleaning and Inspection
51. Crankshaft and Bearing Cleaning and Inspection
52. Crankshaft Balancer Cleaning and Inspection
53. Engine Flywheel Cleaning and Inspection
54. Piston and Connecting Rod Disassemble
55. Piston, Connecting Rod, and Bearing Cleaning and Inspection
56. Piston and Connecting Rod Assemble
57. Cylinder Head Disassemble
58. Cylinder Head Cleaning and Inspection
59. Valve Spring Inspection and Measurement
60. Valve and Seat Grinding
61. Cylinder Head Assemble
62. Camshaft Cleaning and Inspection
63. Valve Lifter Cleaning and Inspection
64. Valve Rocker Arm Cleaning and Inspection
65. Camshaft Timing Drive Components Cleaning and Inspection
66. Oil Pump Disassemble
67. Oil Pump Cleaning and Inspection
68. Oil Filter Adapter Disassemble
69. Oil Filter Adapter Cleaning and Inspection
70. Oil Filter Adapter Assemble
71. Oil Pan Disassemble
72. Oil Pan Cleaning and Inspection
73. Oil Pump Suction Pipe and Screen Cleaning and Inspection
74. Oil Pan Assemble
75. Engine Front Cover Disassemble
76. Engine Front Cover Cleaning and Inspection
77. Engine Front Cover Assemble
78. Camshaft Cover Disassemble
79. Camshaft Cover Cleaning and Inspection
80. Camshaft Cover Assemble
81. Intake Manifold Disassemble
82. Intake Manifold Cleaning and Inspection
83. Intake Manifold Assemble
84. Exhaust Manifold Cleaning and Inspection - Left Side
85. Exhaust Manifold Cleaning and Inspection - Right Side
86. Water Pump Cleaning and Inspection
87. Thread Repair
88. Service Prior to Assembly
89. Engine Block Assemble
90. Crankshaft and Bearing Installation
91. Piston, Connecting Rod, and Bearing Installation
92. Crankshaft Rear Oil Seal and Housing Installation
93. Oil Pump Installation
94. Oil Pan Installation
95. Cylinder Head Installation - Right Side
96. Valve Lifter Installation - Right Side
97. Valve Rocker Arm Installation - Right Side
98. Camshaft Installation - Right Side
99. Cylinder Head Installation - Left Side
100. Valve Lifter Installation - Left Side
101. Valve Rocker Arm Installation - Left Side
102. Camshaft Installation - Left Side
103. Camshaft Position Actuator Installation - Right Side Intake
104. Camshaft Position Actuator Installation - Right Side Exhaust
105. Camshaft Position Actuator Installation - Left Side Intake
106. Camshaft Position Actuator Installation - Left Side Exhaust
107. Crankshaft Sprocket Installation
108. Timing Chain Idler Sprocket Installation - Left Side
109. Secondary Camshaft Intermediate Drive Chain Installation - Left Side
110. Secondary Timing Chain Guide Installation - Left Side
111. Secondary Camshaft Drive Chain Shoe Installation - Left Side
112. Secondary Timing Chain Tensioner Installation - Left Side
113. Timing Chain Idler Sprocket Installation - Right Side
114. Primary Camshaft Intermediate Drive Chain Installation
115. Primary Timing Chain Guide Installation - Lower
116. Primary Timing Chain Guide Installation - Upper
117. Primary Camshaft Intermediate Drive Chain Tensioner Installation
118. Secondary Camshaft Intermediate Drive Chain Installation - Right Side
119. Secondary Timing Chain Guide Installation - Right Side
120. Secondary Camshaft Drive Chain Shoe Installation - Right Side
121. Secondary Timing Chain Tensioner Installation - Right Side
122. Engine Front Cover Installation
123. Water Pump Installation
124. Camshaft Cover Installation - Left Side
125. Camshaft Cover Installation - Right Side
126. Intake Manifold Installation
127. Engine Flywheel Installation
128. Crankshaft Balancer Installation
129. Oil Filter Adapter Installation
130. Exhaust Manifold Installation - Left Side
131. Oil Level Indicator and Tube Installation
132. Exhaust Manifold Installation - Right Side
133. Engine Coolant Thermostat Housing Installation
134. Water Outlet Installation
135. Starter Installation
136. Drive Belt Idler Pulley Installation
137. Drive Belt Tensioner Installation
138. Engine Prelubing