Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Timing Belt Inspection and Adjustment
2. Draining Fluids and Oil Filter Removal
3. Crankshaft Balancer Removal
4. Engine Flywheel Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal
7. Engine Oil Cooler Removal
8. Engine Coolant Thermostat Removal
9. Intake Manifold Removal
10. Timing Belt Upper Front Cover Removal
11. Timing Belt Center Front Cover Removal
12. Timing Belt Lower Front Cover Removal
13. Timing Belt Removal
14. Timing Belt Tensioner Removal
15. Timing Belt Idler Pulley Removal
16. Timing Belt Rear Cover Removal
17. Water Pump Removal
18. Oil Pump Removal
19. Camshaft Cover Removal
20. Camshaft Removal
21. Cylinder Head Removal
22. Oil Pan Removal
23. Piston, Connecting Rod, and Bearing Removal
24. Crankshaft Front Oil Seal Removal
25. Crankshaft Rear Oil Seal Removal
26. Crankshaft and Bearing Removal
27. Engine Block Disassemble
28. Engine Block Cleaning and Inspection
29. Crankshaft and Bearing Cleaning and Inspection
30. Piston and Connecting Rod Disassemble
31. Piston, Connecting Rod, and Bearing Cleaning and Inspection
32. Piston and Connecting Rod Assemble
33. Camshaft Cleaning and Inspection
34. Cylinder Head Cleaning and Inspection
35. Oil Pump Cleaning and Inspection
36. Engine Block Assemble
37. Crankshaft and Bearing Installation
38. Crankshaft Rear Oil Seal Installation
39. Piston, Connecting Rod, and Bearing Installation
40. Camshaft Installation
41. Cylinder Head Installation
42. Oil Pump Installation
43. Water Pump Installation
44. Crankshaft Front Oil Seal Installation
45. Oil Pan Installation
46. Camshaft Cover Installation
47. Timing Belt Rear Cover Installation
48. Timing Belt Idler Pulley Installation
49. Timing Belt Tensioner Installation
50. Timing Belt Installation
51. Timing Belt Lower Front Cover Installation
52. Timing Belt Center Front Cover Installation
53. Timing Belt Upper Front Cover Installation
54. Crankshaft Balancer Installation
55. Exhaust Manifold Installation
56. Engine Oil Cooler Installation
57. Oil Level Indicator and Tube Installation
58. Intake Manifold Installation
59. Engine Coolant Thermostat Installation
60. Engine Flywheel Installation