Output Shaft Assemble

Output Shaft Assemble

Special Tools
* KM-307-B Remover Plate
* KM-396 Ring Pliers

Main Shaft, Assemble (F17+/F17+ MTA)





Important: Lubricate rotating parts on their bearing, running, seating, and pressure surfaces using transmission fluid. If a synchro body assembly has been completely disassembled then the following method of procedure shall be observed for assembly.


1. Assemble synchro body.

* Insert synchro body (1) into shift sleeve (2)

Important: Position at an angle and then press into the synchro body assembly.


* Insert 3x thrust piece (3)




2. Fit needle bearing (1).
Place 2x slotted needle bearing on main shaft and clip together.

Important: Synchronizer ring lugs must be aligned with synchro body grooves.


3. Attach synchro body assembly 3rd/4th gear.

* Position 4th gear synchro ring (3) and synchro body assembly (2) on 4th gear (4)

Important: Groove on slider sleeve (arrow) points to 4th gear.


* Press synchro body assembly (6) and 4th gear (5) on to main shaft




4. Fit 3rd gear.

* Locate spacing ring on synchro body

Important: Use new retaining ring.


* Attach retaining ring with KM-396 (3) - Retaining ring must sit in groove correctly
* Locate synchronizer ring 3rd gear (2) on synchro body assembly
* Attach 2x slotted needle bearings (1) to main shaft
* Locate 3rd gear (5) on main shaft
* Fit both halves of the thrust washer (arrows) and retaining ring (4) using grease

Important: Lugs of the synchro rings must be flush with the grooves of the synchro body and the gear wheel.


5. Attach synchro body assembly 1st/2nd gear.

* Place needle bearing on main shaft
* Locate synchro body 1st/2nd gear (6) with inner synchro ring (9), intermediate ring (8) and outer synchro ring (7) on gear wheel for 2nd gear (10)
* Press synchro body assembly 1st/2nd gear (12) on to main shaft with 2nd gear (11)




6. Secure synchro body assembly 1st/2nd gear (3).
Important: Retaining ring must sit in groove correctly.


Insert new retaining ring (1) using KM-396 (2).
7. Attach 1st gear (5).

* Locate slotted needle bearing (6) on main shaft

Important: Lugs of the synchro rings must be flush with the grooves of the synchro body and the gear wheel.


* Locate 1st gear with inner synchro ring (9), intermediate ring (8) and outer synchro ring (7) on synchro body assembly 1st/2nd gear (10)

8. Fit thrust washer 1st gear (4).
Press thrust washer onto main shaft (11) using KM-307-B .
9. Visually check main shaft. All gears must turn freely.