Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal
6. Intake Manifold Removal
7. Camshaft Cover Removal
8. Engine Front Cover and Oil Pump Removal
9. Timing Chain and Tensioner Removal
10. Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
11. Water Pump and Balance Shaft Chain and Tensioner Removal
12. Balance Shaft Removal
13. Water Pump Removal
14. Cylinder Head Removal
15. Oil Pan Removal
16. Piston, Connecting Rod, and Bearing Removal
17. Lower Crankcase Removal
18. Crankshaft and Bearing Removal
19. Engine Block Disassemble
20. Engine Block Cleaning and Inspection
21. Cylinder Honing
22. Crankshaft Balancer Cleaning and Inspection
23. Engine Flywheel Cleaning and Inspection
24. Crankshaft and Bearing Cleaning and Inspection
25. Piston and Connecting Rod Disassemble
26. Piston, Connecting Rod, and Bearing Cleaning and Inspection
27. Piston and Connecting Rod Assemble
28. Camshaft Cleaning and Inspection
29. Camshaft Timing Chain and Sprocket Cleaning and Inspection
30. Balance Shaft Cleaning and Inspection
31. Water Pump and Balance Shaft Chain and Sprocket Cleaning and Inspection
32. Cylinder Head Disassemble
33. Cylinder Head Cleaning and Inspection
34. Valve and Seat Grinding
35. Cylinder Head Assemble
36. Oil Pump Disassemble
37. Oil Pump Assemble
38. Intake Manifold Cleaning and Inspection
39. Exhaust Manifold Cleaning and Inspection
40. Oil Pan Cleaning and Inspection
41. Thread Repair
42. Service Prior to Assembly
43. Engine Block Assemble
44. Crankshaft and Bearing Installation
45. Lower Crankcase Installation
46. Crankshaft Rear Oil Seal Installation
47. Piston, Connecting Rod, and Bearing Installation
48. Cylinder Head Installation
49. Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
50. Balance Shaft Installation
51. Water Pump Installation
52. Balance Shaft to Engine Timing
53. Water Pump and Balance Shaft Chain and Tensioner Installation
54. Camshaft Timing Chain, Sprocket, and Tensioner Installation
55. Crankshaft Front Oil Seal Installation
56. Engine Front Cover and Oil Pump Installation
57. Oil Pan Installation
58. Crankshaft Balancer Installation
59. Camshaft Cover Installation
60. Oil Filter with Cap and Seal Installation
61. Intake Manifold Installation
62. Exhaust Manifold Installation
63. Oil Level Indicator and Tube Installation
64. Engine Flywheel Installation
65. Engine Prelubing