Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

Cylinder Head Bolt




First Pass 30 Nm (22 lb ft)
Final Pass 155 degrees

Cylinder Head Front Chaincase Bolt 35 Nm (26 lb ft)

NOTE: Always use new cylinder head bolts.

SURFACE VARIATION - HEAD TO BLOCK

Cylinder Head Deck Surface Flatness
Longitude 0.050 mm (0.002 in)
Overall 0.08 mm (0.0031 in)
Transverse 0.030 mm (0.0012 in)

Surface Flatness - Block Deck
Longitude 0.050 mm (0.002 in)
Overall 0.1 mm (0.004 in)
Transverse 0.030 mm (0.0012 in)

INTAKE MANIFOLD

Intake Manifold to Cylinder Head Bolt 10 Nm (89 lb in)
Intake Manifold to Cylinder Head Nut 10 Nm (89 lb in)
Intake Manifold to Cylinder Head Stud 6 Nm (53 lb in)

CAMSHAFT

Camshaft Cap Bolt 10 Nm (89 lb in)

EXHAUST MANIFOLD




Exhaust Manifold to Cylinder Head Nut - 2 passes 14 Nm (124 lb in)
Exhaust Manifold to Cylinder Head Stud 10 Nm (89 lb in)