Oil Pump Replacement
Part 1 Of 2:
Part 2 Of 2:
OIL PUMP ASSY
REPLACEMENT
1. REMOVE FRONT WHEEL RH
2. REMOVE CYLINDER HEAD COVER NO.2
3. REMOVE IGNITION COIL NO.1
4. DISCONNECT VENTILATION HOSE
5. DISCONNECT VENTILATION HOSE NO.2
6. REMOVE CYLINDER HEAD COVER SUB-ASSY
7. REMOVE FAN AND GENERATOR V BELT
8. REMOVE GENERATOR ASSY
9. REMOVE ENGINE UNDER COVER RH
10. DRAIN ENGINE OIL
11. DRAIN ENGINE COOLANT
12. REMOVE VANE PUMP V BELT
13. REMOVE WATER PUMP PULLEY
14. REMOVE WATER PUMP ASSY
15. REMOVE CRANKSHAFT DAMPER SUB-ASSY
SST 09213-58012 (91111-50845), 09330-00021, 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
16. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSY
17. REMOVE CRANKSHAFT POSITION SENSOR
18. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSY RH
19. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
20. REMOVE OIL PUMP ASSY
a. Remove the 15 bolts and nut.
b. Using a screwdriver with the tip wrapped in tape, remove the oil pump by prying between the cylinder head and cylinder block.
NOTICE: Be careful not to damage the contact surface of the oil pump, cylinder head and cylinder block.
c. Remove the 2 O-rings from the cylinder block and oil pan No. 1.
21. REMOVE OIL PUMP SEAL
a. Using a screwdriver with the tip wrapped in tape, remove the oil seal.
22. INSTALL OIL PUMP SEAL
a. Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing chain cover edge.
SST 09950-60010 (09951-00250, 09951-00380, 09952-06010), 09950-70010 (09951-07100)
NOTICE:
^ Be careful not to tap the oil seal at an angle.
^ Keep the lip tree of foreign objects.
b. Apply multipurpose grease to the oil seal lip.
23. INSTALL OIL PUMP ASSY
a. Install 2 new O-rings to the 2 locations as shown in the illustration.
b. Remove any old packing material from the contact surface.
c. Apply seal packing to the oil pump assembly, cylinder head and cylinder block as shown in the illustration.
Seal packing: Water pump part part No. 08826-00100 or equivalent
Other part part No. 08826-00080 or equivalent
NOTICE:
^ Remove any oil from the contact surface.
^ Install the oil pump within 3 minutes after applying seal packing.
^ Do not expose the seal to engine oil within 2 hours of installation.
d. Align the keyway of the oil pump drive rotor with the rectangular portion of the crankshaft, and slide the oil pump into place.
e. Install the oil pump assembly with the 15 bolts and nut.
Tighten the bolts and nut uniformly in several steps.
Torque:
Bolt A 24 Nm (245 kgf-cm, 18 ft. lbs.)
Bolt B 11 Nm (112 kgf-cm, 8.1 ft. lbs.)
Bolt C 11 Nm (112 kgf-cm, 8.1 ft. lbs.)
Nut D 24 Nm (245 kgf-cm, 18 ft. lbs.)
Bolt E 24 Nm (245 kgf-cm, 18 ft. lbs.)
NOTICE:
^ Pay attention not to disturb the seal packing.
^ After installing the oil pump assembly, the mounting bracket and water pump must be installed within 15 minutes.
HINT: Each bolt length is as follows.
A 30 mm (1.181 in.)
B 35 mm (1.378 in.)
C 20 mm (0.787 in.)
24. INSTALL WATER PUMP ASSY
25. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
26. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSY RH
27. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSY
28. INSTALL CRANKSHAFT POSITION SENSOR
29. INSTALL WATER PUMP PULLEY
SST 09960-10010 (09962-01000, 09963-00600)
30. INSTALL CRANKSHAFT DAMPER SUB-ASSY
SST 09330-00021, 09213-58012 (91111-50845)
31. INSTALL CYLINDER HEAD COVER SUB-ASSY
32. INSTALL IGNITION COIL NO.1
33. INSTALL CYLINDER HEAD COVER NO.2
34. INSTALL GENERATOR ASSY
35. INSTALL FAN AND GENERATOR V BELT
a. Temporarily install the V-ribbed belt on each pulley.
36. INSTALL VANE PUMP V BELT
a. Temporarily install the V-ribbed belt on each pulley.
37. ADJUST FAN AND GENERATOR V BELT
38. ADJUST VANE PUMP V BELT
39. INSPECT DRIVE BELT DEFLECTION AND TENSION
40. INSTALL OIL PAN DRAIN PLUG
a. Clean and install the drain plug with a new gasket.
41. INSTALL ENGINE UNDER COVER RH
Torque:
5.0 Nm (51 kgf-cm, 44 in. lbs.) for Bolt
5.0 Nm (51 kgf-cm, 44 in. lbs.) for Nut
42. ADD ENGINE OIL
43. CHECK FOR ENGINE OIL LEAKS
44. ADD ENGINE COOLANT
45. CHECK FOR ENGINE COOLANT LEAKS