Part 1
REPLACEMENT1. DISCHARGE FUEL SYSTEM PRESSURE
2. REMOVE ENGINE UNDER COVER RH
3. REMOVE ENGINE UNDER COVER LH
4. DRAIN ENGINE COOLANT
5. REMOVE FRONT WHEELS
6. REMOVE RADIATOR GRILLE
7. REMOVE FRONT BUMPER COVER
8. REMOVE CYLINDER HEAD COVER NO.2
a. Remove the 4 nuts and cylinder head cover No.2.
9. REMOVE BATTERY
10. REMOVE AIR CLEANER ASSY
11. DISCONNECT FUEL TUBE SUB-ASSY
SST 09260-21010
12. DISCONNECT ACCELERATOR CONTROL CABLE ASSY
13. REMOVE RADIATOR ASSY
14. DISCONNECT TRANSMISSION CONTROL CABLE ASSY (M/T TRANSAXLE)
15. DISCONNECT TRANSMISSION CONTROL CABLE ASSY (A/T TRANSAXLE)
16. SEPARATE CLUTCH RELEASE CYLINDER ASSY (M/T TRANSAXLE)
17. DISCONNECT UNION TO CHECK VALVE HOSE
a. Disconnect the union to check valve hose from the brake booster.
18. DISCONNECT HEATER WATER INLET HOSE A
a. Disconnect the heater water inlet hose from the air conditioner tube.
19. DISCONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)
a. Disconnect the heater water outlet hose from the air conditioner tube.
20. DISCONNECT ENGINE WIRE
a. Remove the glove compartment door.
b. Disconnect the engine wire harness from the ECM and junction block.
c. Pull out the engine wire.
d. Disconnect the engine wire from the engine room junction block.
e. Remove the body ground.
21. REMOVE FAN AND GENERATOR V BELT
22. REMOVE A/C COMPRESSOR
HINT: Secure the hoses off to the side instead of detaching.
23. REMOVE FLOOR PANEL BRACE FRONT
24. REMOVE EXHAUST PIPE ASSY FRONT
25. SEPARATE SHAFT ASSY, STEERING INTERMEDIATE
26. REMOVE FRONT AXLE HUB LH NUT
a. Using SST and a hammer, unstake the lock nut.
SST 09930-00010
NOTICE:
^ When removing the nut, unstake the lock nut completely.
^ Do not damage the threads of the drive shaft.
^ Do not use SST with the tip sharpened.
^ Set SST to the groove with the flat face facing upward.
b. Using a 30 mm socket wrench, remove the lock nut.
HINT: Perform the same procedure as above on the opposite side.
27. DISCONNECT SPEED SENSOR FRONT LH (W/ABS)
a. Remove the bolt, disconnect the speed sensor from the steering knuckle.
HINT: Perform the same procedure as above on the opposite side.
28. SEPARATE TIE ROD END SUB-ASSY LH
a. Using SST, disconnect the tie rod end from the steering knuckle.
SST 09620-62011
NOTICE: Do not damage the dust cover of the ball joint.
HINT: Perform the same procedure as above on the opposite side.
29. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH
a. Using SST, disconnect the front suspension arm lower from the steering knuckle.
SST 09628-00011
HINT: Perform the same procedure as above on the opposite side.
30. SEPARATE FRONT DRIVE SHAFT ASSY LH
a. Using a plastic hammer, detach the drive shaft from the axle hub by tapping.
HINT: Perform the same procedure as above on the opposite side.
31. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
a. Set the engine lifter.
b. Remove the bolt which is used to fix the liquid tube to the engine mounting insulator RH.
c. Remove the 5 bolts and nut, and then remove the engine mounting insulator RH.
d. Remove the 2 bolts and detach the engine mounting bracket from the engine mounting insulator LH.
e. Remove the engine together with the transaxle.
1. Remove the 8 bolts shown in the illustration.
2. Carefully remove the engine assembly from the vehicle.
f. Remove the bolt and condenser.
g. Install the 2 engine hangers as shown in the illustration.
Parts No.:
No. 1 engine hanger 12281-21010
Bolt 91642-81025
Torque: 40 Nm (408 kgf-cm, 30 ft. lbs.)
h. Attach the engine sling and hang the engine with the chain block.
32. REMOVE VANE PUMP V BELT
33. REMOVE VANE PUMP ASSY
a. Disconnect the power steering oil pressure sensor harness.
b. Remove the 2 bolts and vane pump assembly.
34. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSY
a. Remove the through bolt.
b. Separate the engine and transaxle assembly from the suspension crossmember.
35. REMOVE STARTER ASSY
36. REMOVE GENERATOR ASSY
37. REMOVE MANUAL TRANSAXLE ASSY (M/T TRANSAXLE)
38. REMOVE AUTOMATIC TRANSAXLE ASSY (A/T TRANSAXLE)
39. REMOVE CLUTCH COVER ASSY (M/T TRANSAXLE)
40. REMOVE CLUTCH DISC ASSY (M/T TRANSAXLE)
41. REMOVE DRIVE PLATE AND RING GEAR OR FLYWHEEL
SST 09330-00021, 09213-58012 (91111-50845)
42. REMOVE VENTILATION HOSE
43. REMOVE VENTILATION HOSE NO.2
44. REMOVE INTAKE MANIFOLD
a. Using several steps, remove the 3 bolts and 2 nuts in the sequence shown in the illustration, then remove the intake manifold.
b. Remove the gasket from the intake manifold.
45. REMOVE BOOSTER VACUUM TUBE
a. Remove the 2 bolts and booster vacuum tube.
46. REMOVE MANIFOLD SUPPORT BRACKET
a. Remove the 3 bolts and manifold support bracket.
47. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO.1
a. Remove the 4 bolts and exhaust manifold heat insulator.
48. REMOVE EXHAUST MANIFOLD
a. Remove the 3 bolts and 2 nuts, and then remove the exhaust manifold.
49. REMOVE IGNITION COIL NO.1
a. Remove the 4 bolts and pull out the 4 ignition coils.
50. REMOVE WATER BY-PASS PIPE NO.1
a. Remove the 2 nuts and 2 bolts and then remove the water by-pass pipe.