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Fuel System - Fuel Tank Hard to Fill/Nozzle Shuts OFF

ENGINE
EG049-04
REVISED

Title:
FUEL NOZZLE CLICKS OFF BEFORE
TANK IS FULL

Models:
'04 - '05 Scion xA & xB

November 19, 2004

TSB REVISION NOTICE:

^ September 25, 2007: The Warranty Information table has been updated.

Previous versions of this TSB should be discarded.

Introduction

Some customers with 2004 - 2005 model year Scion XA and xB vehicles may experience difficulty adding fuel to their vehicles. An improved fuel tank and fuel tank filler inlet pipe have been developed to correct this condition.

Applicable Vehicles

^ 2004 - 2005 model year Scion XA and xB vehicles produced BEFORE the Production Change Effective VINs shown below.





Production Change Information





Warranty Information

Applicable Warranty*:
This repair is covered under the Toyota Federal Emissions Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date.

* Warranty application is limited to correction of a problem based upon a customer's specific complaint.





Parts Information

Repair Procedure

1. Remove fuel tank. Follow the instructions contained in the Technical Information System (TIS), applicable model year, Scion XA or xB Repair Manual: Fuel: Fuel Tank Assy: Removal & Installation And Disassembly & Reassembly

2. Remove fuel tank filler pipe sub-assembly.

3. Install the improved fuel tank filler pipe sub-assembly.

4. Install the improved fuel tank. Follow the instructions in TIS, applicable model year, Scion XA or xB Repair Manual: Fuel: Fuel Tank Assy: Removal & Installation And Disassembly & Reassembly