Installation Procedure A

1. Remove the defroster nozzle assembly.

A. Remove the clip.

B. Disengage the 2 claws and remove the defroster nozzle assembly.





2. Remove the air conditioning amplifier assembly.

A. Disconnect the connector.

B. Remove the 2 screws and air conditioning amplifier assembly.

NOTE:
Do NOT remove the air conditioning amplifier bracket, as the air conditioning amplifier and bracket will be reused.





3. Remove the cooler wiring No. 2.

Remove the 5 screws and the cooler wiring No. 2.

NOTE:
^ Remove the brackets from the connector and reinstall them to the heater radiator assembly, as the brackets will be reused.

^ Cut the wire harness in the switch area and remove the cooler wiring No. 2 from the heater unit.





4. Install NEW max cool switch and max hot switch.

A. Remove the 2 screws and the NEW max cool switch from the bracket.

B. Remove the connector from the bracket.

C. Install the NEW max hot switch on the heater radiator assembly with the 2 original screws.

D. Install the NEW max cool switch with one NEW screw.





E. Install the connector to the switch base as illustrated.

HINT:
Only one screw is used to secure the max cool switch.





5. Install NEW cooler wiring No. 2.

A. Route the foot defrost switch around the back side of the defroster nozzle, and install it with the 2 screws.





B. Place the NEW cooler wiring No. 2 as shown in the illustration.

C. Connect the connector.





6. Install the air conditioning amplifier.

A. Reinstall the air conditioning amplifier assembly removed in step 2.

B. Connect the connector.





7. Check operation.

A. Install the instrument cluster finish panel sub-assembly.

B. Remove the glove compartment door assembly.

C. Reconnect the battery and then turn the ignition switch ON.

D. Set up the following:

^ Fresh Mode

^ Blower Low

^ Face





E. Check the door inside the blower motor cover when the temperature control knob is in the MAX COOL position.

The door should be OPEN.

F. Move the temperature control knob from the MAX COOL position towards the MAX HOT direction by 3 to 4 notches and then check the door inside the blower motor cover.

The door should be CLOSED.

G. Remove the instrument cluster finish panel sub-assembly.

H. Turn the ignition switch OFF, and then disconnect the battery.

NOTE:
Confirm the adjustment of air mix cable by referring to TSB No. AC002-04, "A/C Not Cold Enough."

8. Reassemble the instrument panel sub-assembly.