Installation
SLIDING ROOF: SLIDING ROOF HOUSING: INSTALLATION
INSTALLATION
HINT:
- The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
- A bolt without a torque specification is shown in the standard bolt chart Installation.
1. INSTALL DRIVE CABLE AND DRIVE CABLE GUIDE CASING
(a) Install the drive cable and guide casing to the roof panel with the 12 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
(a) Install the housing with the 16 nuts.
(b) When installing the panel to the vehicle, first install the panel's center front and center rear alignment bolts to the vehicle's front and rear alignment bolt installation points, as shown in the illustration.
(c) Check that the alignment bolts are firmly installed.
NOTE: When bolts are not firmly installed, water leaks and malfunctions will occur.
(d) Install the panel with the 16 nuts.
3. ADJUST FULLY CLOSED POSITION
(a) Using a screwdriver, slide the sliding roof drive cable to align the matchmarks.
HINT: Tape the screwdriver tip before use.
4. INSTALL ROOM LIGHT BRACKET AND DRIVE GEAR
(a) Install the drive gear and bracket with the 2 bolts and nut.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
5. INSTALL SUNSHADE TRIM SUB-ASSEMBLY
(a) Install the trim with the 2 nuts and 4 screws.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
6. INSTALL SLIDING ROOF HOUSING FRONT MOUNTING BRACKET LH
7. INSTALL SLIDING ROOF HOUSING FRONT MOUNTING BRACKET RH
8. INSTALL SLIDING ROOF HOUSING CENTER MOUNTING BRACKET LH
9. INSTALL SLIDING ROOF HOUSING CENTER MOUNTING BRACKET RH
10. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY (NO. 1, NO. 2)
(a) Install the No. 1 roof glass.
(1) Using a "torx" driver, install the roof glass with the 6 screws.
(b) Install the No. 2 roof glass.
(1) Using a "torx" driver, install the 4 screws.
(2) Connect the battery and sliding roof control switch. Fully open the glass and install the 2 screws on the front side of the glass.
11. ADJUST SLIDING ROOF GLASS SUB-ASSEMBLY (NO. 1, NO. 2, HOUSING PANEL)
(a) Adjust the No. 3 housing panel.
(1) The housing panel does not have adjusting screws. Instead, change the position of the housing panel assembly so that the position of the housing panel is within the standard values shown in the illustration.
Standard measurement:
(2) When finished adjusting the roof housing, install the roof housing's 16 nuts and the mount bracket's 8 bolts and 8 nuts.
(b) Adjust the No. 1 roof glass.
(1) Adjust the position of the roof glass so that it is within the standard values shown in the illustration.
Standard measurement:
(2) When finished adjusting the roof glass, install the 4 screws on the front side of the glass.
(3) Using a "torx" driver, install the 2 screws.
(c) Adjust the No. 2 roof glass.
(1) Adjust the position of the roof glass so that it is within the standard values shown in the illustration.
Standard measurement:
(2) When finished adjusting roof glass, using a "torx" driver, install the 4 screws.
(3) Connect the cable to the negative (-) battery terminal and connect the sliding roof control switch. Fully open the glass and install the 2 screws on the front side of the glass.
NOTICE:
- When the roof glass is fully open, disconnect the battery cable and sliding roof control switch.
- If the battery cable and sliding roof control switch are connected and the jam protection function has not been initialized, be careful whenever preforming work between the roof glass and frame.
12. CHECK FOR WATER LEAKS
If a leak is found, readjust the sliding roof.
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
14. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
15. CHECK SRS WARNING LIGHT
(a) Check the SRS warning light Diagnosis System.
16. INITIALIZE SLIDING ROOF GEAR
(a) Initialize sliding roof gear Programming and Relearning.