Cylinder Block Assembly: Specifications
CRANKSHAFT PULLEYTorque: 180 Nm (1,835 kgf-cm, 133 ft-lbf)
MAIN BEARING CAP
Torque: 40 Nm (408 kgf-cm, 30 ft-lbf)
Mark the front of the bearing cap bolts with paint.
Retighten the 8 bearing cap bolts by 90° in the same sequence.
Check that the paint marks are now at a 90° angle to the front
CYLINDER BORE DIAMETER
Standard diameter:
88.500 to 88.513 mm (3.4843 to 3.4848 in.)
Maximum diameter:
88.633 mm (3.4895 in.)
PISTON OIL CLEARANCE
Standard oil clearance:
0.051 to 0.074 mm (0.0020 to 0.0029 in.)
Maximum oil clearance:
0.10 mm (0.0039 in.)
RING GROOVE CLEARANCE
Standard ring groove clearance:
PISTON RING END GAP
Standard end gap:
Maximum end gap:
Standard piston diameter:
88.439 to 88.449 mm (3.4819 to 3.4822 in.)
CONNECTING ROD
Maximum misalignment:
0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Maximum twist:
0.15 mm (0.0059 in.) per 100 mm (3.94 in.)
CONNECTING ROD BOLT
Standard diameter:
7.2 to 7.3 mm (0.283 to 0.287 in.)
Maximum diameter:
7.0 mm (0.276 in.)
CRANKSHAFT
Maximum taper and distortion:
0.003 mm (0.0001 in.)
Standard journal diameter:
54.998 to 55.000 mm (2.1649 to 2.1654 in.)
Using a micrometer, measure the diameter of each crank pin.
Standard diameter:
47.990 to 48.000 mm (1.8894 to 1.8898 in.)
CRANKSHAFT BEARING CAP SET BOLT
Standard diameter:
7.5 to 7.6 mm (0.295 to 0.299 in.)
Minimum diameter:
7.5 mm (0.295 in.)
CONNECTING ROD BEARING
Torque: 24.5 Nm (250 kgf-cm, 18 ft-lbf)
Mark the front of the connecting rod bolts with paint.
Retighten the cap bolts 90°as shown in the illustration.
CONNECTING ROD THRUST CLEARANCE
Standard thrust clearance:
0.160 to 0.362 mm (0.0063 to 0.0143 in.)
Maximum thrust clearance:
0.362 mm (0.0143 in.)
CONNECTING ROD OIL CLEARANCE
Standard oil clearance:
0.024 to 0.048 mm (0.0009 to 0.0019 in.)
Maximum oil clearance:
0.08 mm (0.0032 in.)
Standard connecting rod large end bore diameter:
Standard connecting rod bearing thickness:
CRANKSHAFT THRUST CLEARANCE
Standard thrust clearance:
0.04 to 0.24 mm (0.0016 to 0.0095 in.)
Maximum thrust clearance:
0.30 mm (0.0118 in.)
CRANKSHAFT OIL CLEARANCE
Standard oil clearance:
0.017 to 0.040 mm (0.0007 to 0.0016 in.)
Maximum oil clearance:
0.050 mm (0.0020 in.)