Operation CHARM: Car repair manuals for everyone.

Installation








AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH: INSTALLATION

INSTALLATION

1. INSTALL COOLER COMPRESSOR ASSEMBLY






(a) Install the cooler compressor with the 4 bolts.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
NOTE: Tighten the bolts in the order shown in the illustration to install the cooler compressor.

(b) Connect the connector.
2. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE






(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant discharge hose.
(d) Install the cooler refrigerant discharge hose on the cooler compressor with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 7 ft-lbf)
3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE






(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant suction hose.
(d) Install the cooler refrigerant suction hose on the cooler compressor with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 7 ft-lbf)
4. INSTALL FAN AND GENERATOR V BELT Installation

5. INSTALL ENGINE UNDER COVER RH
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
7. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

8. CHARGE REFRIGERANT Service and Repair

9. WARM UP ENGINE Service and Repair

10. INSPECT FOR REFRIGERANT LEAK Service and Repair