Operation CHARM: Car repair manuals for everyone.

Disassembly








2AZ-FE FUEL: FUEL PUMP: DISASSEMBLY

DISASSEMBLY

1. REMOVE FUEL SENDER GAUGE ASSEMBLY






(a) Separate the 2 claws fittings, then slide the fuel sender gauge to remove it from the fuel filter.






2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY
(a) Disconnect the fuel pump harness connector.
(b) Using a screwdriver with its tip wrapped in tape, separate the 4 claws fittings. Then remove the fuel suction plate.
NOTE: Do not damage the fuel suction plate or fuel tank fuel filter.





3. REMOVE FUEL PUMP HARNESS
(a) Remove the 2 pump harness terminals.
(b) Disconnect the pump harness connector, then remove the fuel pump harness.
4. REMOVE NO. 2 FUEL SUCTION SUPPORT






(a) Using a screwdriver with its tip wrapped in tape, separate the 5 claws fittings. Then remove the fuel suction support.
NOTE: Do not damage the fuel suction support or fuel tank fuel filter.

5. REMOVE FUEL PUMP CUSHION RUBBER






(a) Remove the fuel pump cushion rubber from the fuel pump.
6. REMOVE FUEL PUMP






(a) Pull the fuel pump out of the fuel filter.
7. REMOVE FUEL PUMP FILTER






(a) Using a small screwdriver, pry out the clip.
(b) Remove the fuel pump filter from the fuel pump.
8. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY






(a) Pull the fuel pressure regulator out of the fuel tank fuel filter.
(b) Remove the O-ring from the fuel pressure regulator.