Installation

2AZ-FE FUEL: FUEL PUMP: INSTALLATION

INSTALLATION

1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

(a) Install a new gasket onto the fuel suction with pump and gauge tube.

(b) Install the fuel suction with pump and gauge tube into the fuel tank.

NOTE:
- Do not damage the fuel pump filter.
- Make sure that the fuel sender gauge arm does not bend.

(d) Install the fuel tank protector plate with the 2 bolts.
Torque: 6.0 Nm (60 kgf-cm, 53 in-lbf)

(e) Connect the fuel tank main tube.

NOTE:
- Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
- Check that the fuel tube joint is securely inserted to the end.
- Check that the tube joint clip is on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tank main tube cannot be pulled out.

2. INSTALL REAR FLOOR SERVICE HOLE COVER
(a) Attach new butyl tape to the service hole cover.
(b) Connect the wire to wire connector.
(c) Connect the fuel pump connector.
(d) Install the rear floor service hole cover, making sure it is aligned with the 2 convexes of the floor panel.
NOTE: Make sure that the rear floor service hole cover does not mount on the convex of the floor panel when installing.

3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
4. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

5. INSPECT FOR FUEL LEAK Testing and Inspection

6. INSTALL REAR SEAT CUSHION ASSEMBLY Installation