Disassembly

2AZ-FE CHARGING: GENERATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE GENERATOR PULLEY

SST: 09820-63011
09820-06010
SST: 09820-06021
(a) Tighten SST 1-B to the specified torque, and then fix SST 1-A on the generator rotor shaft.

Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
NOTE: Securely fix SST on the generator rotor shaft.

(b) Clamp SST 2 in a vise.
(c) Insert SST 1-A and B into SST 2, and then fix the generator pulley nut into SST 2.

(d) Turn SST 1-A in the direction shown, and then loosen the generator pulley nut.
NOTE: If the generator pulley nut is turned by more than a half turn, the generator rotor shaft may be damaged.

(e) Remove the generator from SST 2.

(f) Fix SST 1-B, and then loosen SST 1-A in the direction shown. Remove SST 1-A and B from the generator.

(g) Remove the generator pulley nut and generator pulley.
2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Place the generator on the generator pulley.
(b) Remove the 3 nuts and generator rear end cover.

(d) Remove the 2 screws and generator brush holder.
3. REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the bolt and cord clip.

(b) Remove the 4 bolts.

(c) Using SST, remove the generator drive end frame.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010

(d) Remove the generator rotor from the generator rectifier end frame.

(e) Remove the washer from the generator rectifier end frame.