Removal

E350 MANUAL TRANSAXLE: OUTPUT SHAFT: REMOVAL

REMOVAL





1. INSPECT 1ST GEAR THRUST CLEARANCE
(a) Using a feeler gauge, measure the thrust clearance.
Standard clearance:
0.25 to 0.40 mm (0.0098 to 0.0157 in.)
If the clearance is out of specification, replace the 1st gear or No. 1 transmission clutch hub.






2. INSPECT 2ND GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the thrust clearance.
Standard clearance:
0.10 to 0.35 mm (0.0039 to 0.0138 in.)
If the clearance is out of specification, replace the No. 1 transmission clutch hub, 2nd gear or 3rd driven gear.






3. INSPECT 1ST GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the radial clearance.
Standard clearance:





If the clearance is out of specification, replace the 1st gear and 1st gear needle roller bearing.






4. INSPECT 2ND GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the radial clearance.
Standard clearance:





If the clearance is out of specification, replace the 2nd gear, 2nd gear bush and 2nd gear needle roller bearing.






5. REMOVE 4TH DRIVEN GEAR
(a) Using SST and a press, press out the output shaft rear bearing (inner race) and 4th driven gear.
SST: 09950-00020






6. REMOVE OUTPUT GEAR SPACER
(a) Remove the output gear spacer from the output shaft.






7. REMOVE 2ND GEAR
(a) Using SST and a press, press out the 3rd driven gear and 2nd gear from the output shaft.
SST: 09950-00020






8. REMOVE NO. 2 SYNCHRONIZER RING SET
(a) Remove the No. 2 synchronizer ring set from the No. 1 transmission clutch hub.






9. REMOVE 2ND GEAR NEEDLE ROLLER BEARING
(a) Remove the needle roller bearing from the output shaft.






10. REMOVE 2ND GEAR BEARING SPACER
(a) Remove the bearing spacer from the output shaft.






11. REMOVE 2ND GEAR BUSH
(a) Remove the bush from the output shaft.






12. REMOVE 2ND GEAR BUSH BALL
(a) Using a magnetic finger, remove the bush ball from the output shaft.






13. REMOVE 1ST GEAR
(a) Using SST and a press, remove the No. 1 transmission clutch hub and 1st gear from the output shaft.
SST: 09950-00020






14. REMOVE NO. 1 SYNCHRONIZER RING SET
(a) Remove the No. 1 synchronizer ring set from the 1st gear.






15. REMOVE 1ST GEAR NEEDLE ROLLER BEARING
(a) Remove the needle roller bearing from the output shaft.






16. REMOVE FRONT OUTPUT SHAFT BEARING
(a) Using SST and a press, press out the front bearing (inner race) from the output shaft.
SST: 09950-00020
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07150
NOTE: Do not overtighten the SST.





17. REMOVE REVERSE GEAR
(a) Remove the No. 1 transmission clutch hub, 3 No. 1 synchromesh shifting keys and 3 No. 1 synchromesh shifting key springs from the reverse gear.