Installation
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION
INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Apply Primer G to the installation part of the stoppers.
HINT: If primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
(b) Install 2 new stoppers onto the windshield glass as shown in the illustration.
Standard measurement:
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new stoppers to the vehicle body as shown in the illustration.
3. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Apply Primer G to the glass where the glass adhesive dams will be installed.
HINT: If primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the spacer area A as shown in the illustration.
Standard measurement:
4. INSTALL WINDSHIELD GLASS
(a) Position the glass.
(1) Using suction cups, place the glass in the correct position.
(2) Check that the entire contact surface of the glass rim is perfectly even.
(3) Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
HINT:
- Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
- When reusing the glass, check and correct the matchmark positions.
NOTE: Check that the stoppers are attached to the vehicle body correctly.
(4) Using suction cups, remove the glass.
(b) Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.
(c) Using a brush or sponge, apply Primer G to the contact surface of the glass.
HINT: If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
(d) Apply adhesive to the glass.
Adhesive :
Part No. 08850-00801 or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time written in the table below.
Usage time frame:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the glass as shown in the illustration.
Standard measurement:
(e) Install the glass to the vehicle body.
(1) Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
(2) Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
NOTICE:
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
(3) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
5. INSTALL WINDSHIELD MOULDING OUTSIDE
(a) Using a brush or sponge, apply Primer G to the contact surface of the windshield glass.
HINT: If primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
(b) Align the moulding's marks with glass notches and install the moulding before the adhesive dries.
NOTE: Do not drive the vehicle for the amount of time written in the table below.
Minimum time:
6. INSTALL COWL TOP VENTILATOR LOUVER RH
7. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
8. INSTALL HOOD TO COWL TOP SEAL Installation
9. INSTALL FRONT WIPER ARM RH Installation
10. INSTALL FRONT WIPER ARM LH Installation
11. INSTALL FRONT WIPER ARM HEAD CAP
12. INSTALL ROOF HEADLINING ASSEMBLY Installation
13. INSTALL MAP LIGHT ASSEMBLY Installation
14. INSTALL VISOR HOLDER LH Installation
15. INSTALL VISOR HOLDER RH Installation
16. INSTALL LH VISOR ASSEMBLY Installation
17. INSTALL RH VISOR ASSEMBLY Installation
18. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
19. INSTALL ASSIST GRIP COVER Installation
20. INSTALL FRONT PILLAR GARNISH LH Installation
21. INSTALL FRONT PILLAR GARNISH RH Installation
22. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
24. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
25. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation
26. INSTALL FRONT DOOR SCUFF PLATE LH Installation
27. INSTALL FRONT DOOR SCUFF PLATE RH Installation
28. INSTALL INNER REAR VIEW MIRROR ASSEMBLY Installation
29. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
31. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.