System Specifications
CYLINDER BORE DIAMETERStandard diameter:
88.500 to 88.513 mm (3.4843 to 3.4847 in.)
Maximum diameter:
88.633 mm (3.4894 in.)
MAIN BEARING CAP
Install and uniformly tighten the 10 main bearing cap bolts in the sequence shown in the illustration.
Torque: 40 Nm (408 kgf-cm, 30 ft-lbf)
Make the front of the bearing cap bolts with paint.
Further tighten the bearing cap bolts by 90° in the numerical order shown in the illustration.
Check that the paint mark is now at a 90° angle to the front.
Check that the crankshaft turns smoothly.
Check the crankshaft thrust clearance.
CRANKSHAFT MAIN BEARING
Maximum circle runout:
0.03 mm (0.0012 in.)
Standard main journal diameter:
54.988 to 55.000 mm (2.1649 to 2.1654 in.)
Maximum main journal taper and distortion:
0.003 mm (0.0001 in.)
Standard diameter (Reference):
Standard crank pin diameter:
47.990 to 48.000 mm (1.8894 to 1.8898 in.
Standard crank pin diameter:
47.990 to 48.000 mm (1.8894 to 1.8898 in.
Maximum crank pin taper and distortion:
0.003 mm (0.0001 in.)
CRANKSHAFT THRUST CLEARANCE
Standard thrust clearance:
0.04 to 0.24 mm (0.0016 to 0.0095 in.)
Maximum thrust clearance:
0.30 mm (0.0118 in.)
CRANKSHAFT OIL CLEARANCE
Standard oil clearance:
0.017 to 0.040 mm (0.0007 to 0.0016 in.)
Maximum oil clearance:
0.060 mm (0.0024 in.)
CRANKSHAFT BEARING CAP SET BOLT
Standard diameter:
7.3 to 7.5 mm (0.287 to 0.295 in.)
Minimum diameter:
7.2 mm (0.284 in.)
CONNECTING ROD THRUST CLEARANCE
Standard thrust clearance:
0.160 to 0.362 mm (0.0063 to 0.0143 in.)
Maximum thrust clearance:
0.362 mm (0.0143 in.)
CONNECTING ROD OIL CLEARANCE
Standard oil clearance:
0.032 to 0.063 mm (0.0013 to 0.0025 in.)
Maximum oil clearance:
0.063 mm (0.0025 in.)
Standard connecting rod large end bore diameter:
Standard connecting rod bearing thickness:
Standard crankshaft pin diameter:
PISTON DIAMETER
Standard piston diameter:
88.469 to 88.479 mm (3.4830 to 3.4834 in.)
PISTON OIL CLEARANCE
Standard oil clearance:
0.021 to 0.044 mm (0.0008 to 0.0017 in.)
Maximum oil clearance:
0.10 mm (0.0039 in.)
PISTON RING GROOVE CLEARANCE
Standard ring groove clearance:
PISTON RING GAP
Standard end gap:
Maximum end gap:
CRANKSHAFT PULLEY TORQUE
Torque: 180 Nm (1835 kgf-cm, 133 ft-lbf)