Operation CHARM: Car repair manuals for everyone.

Installation





REAR SUSPENSION: REAR SUSPENSION MEMBER: INSTALLATION

1. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

(a) Place wooden blocks or plate lift attachments on an engine lifter, and then set the rear suspension member sub-assembly so that the attachments are in the positions shown in the illustration.





Text in Illustration





NOTICE:
* Place the wooden blocks or plate lift attachments so that the rear suspension member sub-assembly is level.
* As the rear suspension member sub-assembly is very heavy, be sure to support it securely.

(b) Install the rear suspension member and 2 rear suspension member stoppers with the 2 bolts and 4 nuts.





Text in Illustration





for bolt - Torque : 133 Nm (1356 kgf-cm, 98 ft-lbf)

for nut A - Torque : 61 Nm (620 kgf-cm, 45 ft-lbf)

for nut B - Torque : 133 Nm (1356 kgf-cm, 98 ft-lbf)

2. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

(a) Temporarily install the upper control arm to the rear suspension member with the bolt and nut.

3. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

4. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

5. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

6. INSTALL REAR LOWER COIL SPRING INSULATOR LH

7. INSTALL REAR LOWER COIL SPRING INSULATOR RH

8. INSTALL REAR UPPER COIL SPRING INSULATOR LH Installation

9. INSTALL REAR UPPER COIL SPRING INSULATOR RH

HINT
Use the same procedure described for the LH side.

10. INSTALL REAR COIL SPRING LH Installation

11. INSTALL REAR COIL SPRING RH

HINT
Use the same procedure described for the LH side.

12. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY LH Installation

13. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

14. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY LH

(a) Install the rear axle carrier to the rear upper control arm with the bolt and nut.

Torque : 90 Nm (918 kgf-cm, 66 ft-lbf)

NOTICE:
Since a stopper nut is used, tighten the bolt.

15. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

16. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

17. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

18. CONNECT REAR TRAILING ARM ASSEMBLY LH

(a) Connect the rear trailing arm to the rear axle carrier with the 2 bolts.

Torque : 200 Nm (2039 kgf-cm, 148 ft-lbf)

19. CONNECT REAR TRAILING ARM ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

20. INSTALL REAR STABILIZER BAR Installation

21. INSTALL REAR STABILIZER LINK ASSEMBLY LH Installation

22. INSTALL REAR STABILIZER LINK ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

23. INSTALL REAR SUSPENSION MEMBER BRACE LH Installation

24. INSTALL REAR SUSPENSION MEMBER BRACE RH

HINT
Use the same procedure described for the LH side.

25. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH Installation

26. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

27. INSTALL REAR DISC Installation

28. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH Installation

29. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

30. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY Installation

31. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

HINT
Use the same procedure described for the No. 3 parking brake cable assembly.

32. INSTALL PARKING BRAKE LEVER PROTECTOR

33. CONNECT SKID CONTROL SENSOR WIRE LH Installation

34. CONNECT SKID CONTROL SENSOR WIRE RH

HINT
Use the same procedure described for the LH side.

35. INSTALL TAILPIPE ASSEMBLY

Installation

36. STABILIZE SUSPENSION Installation

37. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH Installation

38. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

39. TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY LH Installation

40. TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

41. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

42. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

43. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

44. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

45. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

46. INSPECT FOR EXHAUST GAS LEAK

47. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment

48. ADJUST HEADLIGHT ASSEMBLY

Adjustments

49. INSPECT SPEED SENSOR SIGNAL

Test Mode Procedure