Operation CHARM: Car repair manuals for everyone.

Installation





SLIDING ROOF / CONVERTIBLE: SLIDING ROOF HOUSING: INSTALLATION

1. INSTALL SLIDING ROOF HOUSING PANEL WITH GLASS SUB-ASSEMBLY

(a) Temporarily install the housing with the 18 nuts.

NOTICE:
* When installing the housing to the vehicle, first install the housing center front and center rear alignment bolts to the vehicle front and rear alignment bolt installation points, as shown in the illustration.
* When installing the housing, be careful not to damage the vehicle.





Text in Illustration





(b) Tighten the 18 nuts in alphabetical order.

Torque : 7.8 Nm (80 kgf-cm, 69 in-lbf)





Text in Illustration





2. INSTALL SLIDING ROOF HOUSING ASSEMBLY

(a) Install the sliding roof housing assembly with the 9 nuts.

Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)





3. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH

(a) Temporarily install the center sliding roof housing mounting bracket LH with the 2 bolts (vehicle body side) and 2 nuts.





(b) Tighten the 2 bolts and 2 nuts.

Torque : 7.8 Nm (80 kgf-cm, 69 in-lbf)

4. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT
Use the same procedure described for the LH side.

5. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH

(a) Temporarily install the front sliding roof housing mounting bracket LH with the 2 bolts (vehicle body side) and 2 nuts.





(b) Tighten the 2 bolts and 2 nuts.

Torque : 7.8 Nm (80 kgf-cm, 69 in-lbf)

6. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT
Use the same procedure described for the LH side.

7. ADJUST FULLY CLOSED POSITION

(a) Slide the sliding roof shoe sub-assembly and align matchmark B with matchmark A.





Text in Illustration





8. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

(a) Install the sliding roof drive gear sub-assembly with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)





9. INSTALL NO. 2 SIDE TRIM BASE COVER LH Installation

10. INSTALL NO. 2 SIDE TRIM BASE COVER RH Installation

11. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

Installation

12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT
Use the same procedure described for the LH side.

13. INSTALL ROOF HEADLINING ASSEMBLY

Installation

14. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" driver, temporarily install the glass with the 6 screws.





(b) Adjust the sliding roof glass sub-assembly.





(1) Adjust the position of the sliding roof glass sub-assembly so that the measurements match the standard values shown in the table below.

Standard:





(c) Using a T25 "TORX" driver, tighten the 6 screws to install the sliding roof glass sub-assembly.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

(a) When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

16. INSTALL WINDSHIELD OUTSIDE MOULDING Installation

17. CHECK FOR WATER LEAK

(a) After adjusting the sliding roof glass sub-assembly, check for water leaks.

If there are any leaks, readjust the sliding roof glass sub-assembly.

(b) After checking for water leaks, wipe off any water on the vehicle.

18. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

Programming and Relearning

19. INSPECT SLIDING ROOF SYSTEM

Operation Check

20. INSTALL SLIDING ROOF SIDE GARNISH LH

HINT
* Perform this step after moving the sliding roof glass sub-assembly to the fully open position.
* Adjust the position of the sliding roof side garnish LH so that the measurement matches the standard value shown in the table below.

Standard:





(a) Install the sliding roof side garnish LH.





21. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedure described for the LH side.

22. INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY

(a) Slide the roof wind deflector panel sub-assembly along the grooves of the No. 1 sliding roof housing panel sub-assembly as shown in the illustration to install it.





Text in Illustration





(b) Rotate and slide the left and right holders as shown in the illustration, and then attach the claws to install them to the sliding roof guide rail.





Text in Illustration





(c) Install the 2 springs.