Operation CHARM: Car repair manuals for everyone.

Disassembly





2AR-FE FUEL: FUEL PUMP: DISASSEMBLY

NOTICE:
Do not try to remove the black nylon tube as it is welded to the fuel suction tube assembly Fuel System: Precaution.

1. REMOVE FUEL SENDER GAUGE ASSEMBLY Removal

2. REMOVE FUEL PUMP

(a) Detach the 2 harness clamps.





(b) Disconnect the connector of the fuel pump harness.





(c) Disconnect the fuel pump filter hose.





(d) Using a screwdriver with its tip wrapped in protective tape, detach the 2 claws and remove the fuel filter and fuel pump from the fuel sub-tank.





NOTICE:
Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Fuel System: Precaution.

(e) Using a screwdriver with its tip wrapped in protective tape, detach the 2 claws and remove the No. 1 fuel suction support.





(f) Using a screwdriver with its tip wrapped in protective tape, detach the 5 claws and remove the fuel pump filter and fuel pump from the fuel filter.





NOTICE:
* Do not damage the fuel pump filter.
* Do not remove the suction filter.
* Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

(g) Disconnect the fuel pump harness connector.





(h) Remove the O-ring and spacer from the fuel pump.





Text in Illustration





NOTICE:
Be careful not to damage the sealing surface.

HINT
If the O-ring remains in the fuel filter, remove it using a wire (1.0 mm diameter) with its tip formed as shown in the illustration.